Systems and methods for charging an onboard energy storage device in a hybrid vehicle

ABSTRACT

Methods and systems are provided for charging an onboard energy storage device in a hybrid vehicle depending on vehicle operating conditions. In one example, a method includes charging the onboard energy storage device through a dual clutch transmission via an electric machine positioned downstream of the dual clutch transmission, and controlling a driveline disconnect clutch positioned downstream of the electric machine. In this way, charging of the onboard energy storage device may be conducted under conditions where a speed of the vehicle is either above a predetermined threshold speed, or below the predetermined threshold speed.

CROSS REFERENCE TO RELATED APPLICATION

The present application claims priority to U.S. Provisional PatentApplication No. 62/464,591 entitled “Systems and Methods for Charging anOnboard Energy Storage Device in a Hybrid Vehicle,” filed on Feb. 28,2017. The entire contents of the above-referenced application are herebyincorporated by reference in their entirety for all purposes.

FIELD

The present description relates generally to methods and systems forcontrolling an engine to charge an onboard energy storage device througha dual clutch transmission via an electric machine positioned downstreamof the dual clutch transmission.

BACKGROUND/SUMMARY

Hybrid electric vehicles (HEVs) have both an internal combustion engineand an electric motor which can alternately or in combination be used topropel the vehicle. A variety of different drive trains are used inhybrid vehicles. The present application relates to a parallelconfiguration in which the engine is connected to a dual clutchtransmission, and where an electric machine is positioned downstream ofthe dual clutch transmission.

A problem facing such a vehicle configuration is how to achievestationary charging or rolling charging of an onboard energy storagedevice. One solution involves including a dedicated engine startermotor, for example an integrated starter/generator, for conductingcharging operations. However, such a solution adds cost, weight, andfurthermore, such a dedicated engine starter motor may be limited in itscapacity to charge an onboard energy storage device, as compared to ahigh voltage electric machine. Thus, the inventors herein have developedsystems and methods to address such issues. In one example, a method isprovided, comprising charging an onboard energy storage device of avehicle through a dual clutch transmission via an electric machinepositioned downstream of the dual clutch transmission by producing acharging torque with an engine positioned upstream of the dual clutchtransmission, and controlling a driveline disconnect clutch positioneddownstream of the electric machine.

As one example, such a method may include a speed of the vehicle below apredetermined threshold, where the predetermined threshold includesvehicle speed below a synchronous engine idle speed for a first, orlowest, gear of the dual clutch transmission.

In another example, a method is provided, comprising charging an onboardenergy storage device of a vehicle through a dual clutch transmissionvia an electric machine positioned downstream of the dual clutchtransmission by producing a charging torque with an engine positionedupstream of the dual clutch transmission and controlling a drivelinedisconnect clutch positioned downstream of the electric machine, underconditions where a speed of the vehicle is greater than a predeterminedthreshold. In this way, methods are provided for charging an onboardenergy storage device in a hybrid vehicle with a dual clutchtransmission positioned downstream of an engine, and where an electricmachine is positioned downstream of the dual clutch transmission.

The above advantages and other advantages, and features of the presentdescription will be readily apparent from the following DetailedDescription when taken alone or in connection with the accompanyingdrawings.

It should be understood that the summary above is provided to introducein simplified form a selection of concepts that are further described inthe detailed description. It is not meant to identify key or essentialfeatures of the claimed subject matter, the scope of which is defineduniquely by the claims that follow the detailed description.Furthermore, the claimed subject matter is not limited toimplementations that solve any disadvantages noted above or in any partof this disclosure.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1A is a schematic diagram of a hybrid vehicle driveline.

FIG. 1B is a sketch of an engine of the hybrid vehicle driveline.

FIG. 2 is a schematic diagram of the hybrid vehicle driveline includingcontrollers of various driveline components.

FIG. 3 is a schematic diagram of a dual clutch transmission located inthe hybrid vehicle driveline.

FIG. 4 shows a high-level example method for starting an engine of avehicle, or charging an onboard energy storage device.

FIG. 5 continues from FIG. 4 and shows a high-level example method forcharging the onboard energy storage device when the vehicle isstationary.

FIG. 6 continues from FIG. 4 and shows a high-level example method forcharging the onboard energy storage device when the vehicle is not fullystopped and where torque modulation via a driveline disconnect clutch isrequested.

FIG. 7 continues from FIG. 4 and shows a high-level example method forcharging the onboard energy storage device when the vehicle is not fullystopped, and where torque modulation via the driveline disconnect clutchis not requested.

FIG. 8 continues from FIG. 4 and shows a high-level example method forconducting an engine start procedure when vehicle speeds are below apredetermined threshold.

FIG. 9 continues from FIG. 4 and shows a high-level example method forshutting down an engine.

FIG. 10 continues from FIG. 4 and shows a high-level example method forconducting an engine start procedure when vehicle speeds are above apredetermined threshold.

FIG. 11 continues from FIG. 4 and shows a high-level example method forcharging the onboard energy storage device when vehicle speeds are abovea predetermined threshold.

FIG. 12 shows a high-level example method for conducting an engine startin response to a change-of-mind event during an engine shutdownprocedure.

FIG. 13 shows a high-level example method for conducting an engine startunder conditions where a dedicated engine starter motor is notfunctioning as desired.

FIG. 14 shows a high-level example method for conducting an engine startduring a lift-pedal event where an onboard energy storage device is notcapable of accepting further charge.

FIG. 15 shows a high-level example method for conducting an engine startprocedure.

FIG. 16 shows an example timeline for charging the onboard energystorage device when the vehicle is stationary.

FIG. 17 shows an example timeline for charging the onboard energystorage device when the vehicle is not fully stopped and where torquemodulation via a driveline disconnect clutch is requested.

FIG. 18 shows an example timeline for charging the onboard energystorage device when the vehicle is not fully stopped, and where torquemodulation via the driveline disconnect clutch is not requested.

FIG. 19 shows an example timeline for conducting an engine startprocedure when vehicle speeds are below a predetermined threshold.

FIG. 20 shows an example timeline for conducting an engine startprocedure when vehicle speeds are above a predetermined threshold.

FIG. 21 shows an example timeline for conducting an engine startprocedure during a lift-pedal event where an onboard energy storagedevice is not capable of accepting further charge.

DETAILED DESCRIPTION

The following description relates to systems and methods for charging anonboard energy storage device in a hybrid vehicle, and for starting anengine of the hybrid vehicle. FIGS. 1A-3 show an example hybrid vehiclesystem that includes a driveline with an engine, a dual clutchtransmission (DCT), an electric machine that is positioned downstream ofthe dual clutch transmission, and a driveline disconnect clutch that ispositioned downstream of the electric machine. In some examples, thehybrid vehicle system may include an integrated starter/generator forstarting the engine, however in other examples, an integratedstarter/generator may not be included in the hybrid vehicle system.

FIG. 4 depicts a high-level example method for charging the onboardenergy storage device, or starting the engine, under various vehicleoperation conditions. An example method for charging the onboard energystorage device when the vehicle is stationary, is illustrated at FIG. 5.An example method for charging the onboard energy storage device whenthe vehicle is not fully stopped and where torque modulation via adriveline disconnect clutch is requested, is depicted at FIG. 6. Anexample method for charging the onboard energy storage device when thevehicle is not fully stopped, and where torque modulation via thedriveline disconnect clutch is not requested, is depicted at FIG. 7. Anexample method for conducting an engine start procedure when vehiclespeeds are below a predetermined threshold, is depicted at FIG. 8. Anexample method for shutting down the engine is depicted at FIG. 9. Anexample method for conducting an engine start procedure when vehiclespeeds are above a predetermined threshold is depicted at FIG. 10. Anexample method for charging the onboard energy storage device whenvehicle speeds are above a predetermined threshold, is depicted at FIG.11. An example method for conducting an engine start in response to achange-of-mind event during an engine shutdown procedure, is depicted atFIG. 12. An example method for conducting an engine start underconditions where a dedicated engine starter motor is not functioning asdesired, is depicted at FIG. 13. An example method for conducting anengine start during a lift-pedal event where an onboard energy storagedevice is not capable of accepting further charge, is depicted at FIG.14. An example method for conducting an engine start, which may comprisea sub-method of each of the methods depicted in FIGS. 12-14, is depictedat FIG. 15.

FIG. 16 illustrates an example timeline for charging the onboard energystorage device when the vehicle is stationary. An example timeline forcharging the onboard energy storage device when the vehicle is not fullystopped and where torque modulation via a driveline disconnect clutch isrequested, is depicted at FIG. 17. FIG. 18 shows an example timeline forcharging the onboard energy storage device when the vehicle is not fullystopped, and where torque modulation via the driveline disconnect clutchis not requested. An example timeline for conducting an engine startprocedure when vehicle speeds are below a predetermined threshold, isdepicted at FIG. 19. FIG. 20 shows an example timeline for conducting anengine start procedure when vehicle speeds are above a predeterminedthreshold. An example timeline for conducting an engine start procedureduring a lift-pedal event where an onboard energy storage device is notcapable of accepting further charge, is depicted at FIG. 21.

FIG. 1A illustrates an example vehicle propulsion system 100 for vehicle121. Vehicle propulsion system 100 includes at least two power sourcesincluding an internal combustion engine 110 and an electric machine 120.Electric machine 120 may be configured to utilize or consume a differentenergy source than engine 110. For example, engine 110 may consumeliquid fuel (e.g. gasoline) to produce an engine output while electricmachine 120 may consume electrical energy to produce an electric machineoutput. As such, a vehicle with propulsion system 100 may be referred toas a hybrid electric vehicle (HEV). Throughout the description of FIG.1A, mechanical connections between various components is illustrated assolid lines, whereas electrical connections between various componentsare illustrated as dashed lines.

Vehicle propulsion system 100 has a front axle 124 and a rear axle 122.In some examples, rear axle may comprise two half shafts, for examplefirst half shaft 122 a, and second half shaft 122 b. Furthermore, insome examples, front axle 124 may comprise two half shafts, for examplethird half shaft 124 a and fourth half shaft 124 b. Vehicle propulsionsystem 100 further has front wheels 130 and rear wheels 131. The rearaxle 122 is coupled to electric machine 120 and transmission 125, viawhich the rear axle 122 may be driven. The rear axle 122 may be driveneither purely electrically and exclusively via electric machine 120(e.g., electric only drive or propulsion mode, engine is not combustingair and fuel or rotating), in a hybrid fashion via electric machine 120and engine 110 (e.g., parallel mode), or exclusively via engine 110(e.g., engine only propulsion mode), in a purely combustionengine-operated fashion. Rear drive unit 136 may transfer power fromengine 110 or electric machine 120, to axle 122, resulting in rotationof drive wheels 131. Rear drive unit 136 may include a gear set and oneor more clutches to decouple transmission 125 and electric machine 120from wheels 131. Alternatively, front axle 124 may be drivenelectrically via one or more of first electric motor(s) 133 a and secondelectric motor 133 b.

In some examples, a driveline disconnect clutch 137 may be positioned inthe driveline between the electric machine 120 and the drive wheels 131,however in other examples, a driveline disconnect clutch may not beincluded in vehicle 121. Driveline disconnect clutch 137 may beelectrically or hydraulically activated. As will be discussed below, insome examples, vehicle operating events such as charging and enginestarting may be improved via controlling the driveline disconnect clutch137.

A transmission 125 is illustrated in FIG. 1A as connected between engine110, and electric machine 120 assigned to rear axle 122. In one example,transmission 125 is a dual clutch transmission (DCT). In an examplewherein transmission 125 is a DCT, DCT may include a first clutch 126, asecond clutch 127, and a gear box 128. DCT 125 outputs torque to driveshaft 129 to supply torque to wheels 131. As will be discussed infurther detail below with regard to FIG. 3, transmission 125 may shiftgears by selectively opening and closing first clutch 126 and secondclutch 127.

Electric machine 120 may receive electrical power from onboard energystorage device 132. Furthermore, electric machine 120 may provide agenerator function to convert engine output or the vehicle's kineticenergy into electrical energy, where the electrical energy may be storedat energy storage device 132 for later use by the electric machine 120,integrated starter/generator 142, first electric motor 133 a, and/orsecond electric motor 133 b. A first inverter system controller (ISC1)134 may convert alternating current generated by electric machine 120 todirect current for storage at the energy storage device 132 and viceversa.

Similarly, first electric motor 133 a and second electric motor 133 bmay receive electrical power from onboard energy storage device 132.Furthermore, first electric motor 133 a and second electric motor 133 bmay provide a generator function to convert the vehicle's kinetic energyinto electrical energy, where the electrical energy may be stored atenergy storage device 132 for later use by the electric machine 120,integrated starter generator 142, first electric motor 133 a, and/orsecond electric motor 133 b. A third inverter system controller (ISC3)135 may convert alternating current generated by electric motor(s) 133 aand 133 b to direct current for storage at the energy storage device 132and vice versa.

In some examples, energy storage device 132 may be configured to storeelectrical energy that may be supplied to other electrical loadsresiding on-board the vehicle (other than the motor), including cabinheating and air conditioning, engine starting, headlights, cabin audioand video systems, etc. As a non-limiting example, energy storage device132 may include one or more batteries and/or capacitors.

Control system 14 may communicate with one or more of engine 110,electric machine 120, first electric motor 133 a, second electric motor133 b, energy storage device 132, integrated starter/generator 142,transmission 125, etc. Control system 14 may receive sensory feedbackinformation from one or more of engine 110, electric machine 120, firstelectric motor 133 a, second electric motor 133 b, energy storage device132, integrated starter/generator 142, transmission 125, etc. Further,control system 14 may send control signals to one or more of engine 110,electric machine 120, first electric motor 133 a, second electric motor133 b, energy storage device 132, transmission 125, etc., responsive tothis sensory feedback. Control system 14 may receive an indication of anoperator requested output of the vehicle propulsion system from a humanoperator 102, or an autonomous controller. For example, control system14 may receive sensory feedback from pedal position sensor 194 whichcommunicates with pedal 192. Pedal 192 may refer schematically to anaccelerator pedal. Similarly, control system 14 may receive anindication of an operator requested vehicle braking via a human operator102, or an autonomous controller. For example, control system 14 mayreceive sensory feedback from pedal position sensor 157 whichcommunicates with brake pedal 156.

Energy storage device 132 may periodically receive electrical energyfrom a power source 180 (e.g., a stationary power grid) residingexternal to the vehicle (e.g., not part of the vehicle) as indicated byarrow 184. As a non-limiting example, vehicle propulsion system 100 maybe configured as a plug-in hybrid electric vehicle (HEV), wherebyelectrical energy may be supplied to energy storage device 132 frompower source 180 via an electrical energy transmission cable 182. Duringa recharging operation of energy storage device 132 from power source180, electrical transmission cable 182 may electrically couple energystorage device 132 and power source 180. In some examples, power source180 may be connected at inlet port 150. Furthermore, in some examples, acharge status indicator 151 may display a charge status of energystorage device 132.

In some examples, electrical energy from power source 180 may bereceived by charger 152. For example, charger 152 may convertalternating current from power source 180 to direct current (DC), forstorage at energy storage device 132. Furthermore, a DC/DC converter 153may convert a source of direct current from charger 152 from one voltageto another voltage. In other words, DC/DC converter 153 may act as atype of electric power converter.

While the vehicle propulsion system is operated to propel the vehicle,electrical transmission cable 182 may be disconnected between powersource 180 and energy storage device 132. Control system 14 may identifyand/or control the amount of electrical energy stored at the energystorage device, which may be referred to as the state of charge (SOC).

In other examples, electrical transmission cable 182 may be omitted,where electrical energy may be received wirelessly at energy storagedevice 132 from power source 180. For example, energy storage device 132may receive electrical energy from power source 180 via one or more ofelectromagnetic induction, radio waves, and electromagnetic resonance.As such, it should be appreciated that any suitable approach may be usedfor recharging energy storage device 132 from a power source that doesnot comprise part of the vehicle. In this way, electric machine 120 maypropel the vehicle by utilizing an energy source other than the fuelutilized by engine 110.

Electric energy storage device 132 includes an electric energy storagedevice controller 139 and a power distribution module 138. Electricenergy storage device controller 139 may provide charge balancingbetween energy storage element (e.g., battery cells) and communicationwith other vehicle controllers (e.g., controller 12). Power distributionmodule 138 controls flow of power into and out of electric energystorage device 132.

Vehicle propulsion system 100 may also include an ambienttemperature/humidity sensor 198, and sensors dedicated to indicating theoccupancy-state of the vehicle, for example onboard cameras 105, seatload cells 107, and door sensing technology 108. Vehicle system 100 mayalso include inertial sensors 199. Inertial sensors 199 may comprise oneor more of the following: longitudinal, latitudinal, vertical, yaw,roll, and pitch sensors (e.g., accelerometers). Axes of yaw, pitch,roll, lateral acceleration, and longitudinal acceleration are asindicated. As one example, inertial sensors 199 may couple to thevehicle's restraint control module (RCM) (not shown), the RCM comprisinga subsystem of control system 14. The control system may adjust engineoutput and/or the wheel brakes to increase vehicle stability in responseto sensor(s) 199. In another example, the control system may adjust anactive suspension system 111 responsive to input from inertial sensors199. Active suspension system 111 may comprise an active suspensionsystem having hydraulic, electrical, and/or mechanical devices, as wellas active suspension systems that control the vehicle height on anindividual corner basis (e.g., four corner ndependently controlledvehicle heights), on an axle-by-axle basis (e.g., front axle and rearaxle vehicle heights), or a single vehicle height for the entirevehicle. Data from inertial sensor 199 may also be communicated tocontroller 12, or alternatively, sensors 199 may be electrically coupledto controller 12.

One or more tire pressure monitoring sensors (TPMS) may be coupled toone or more tires of wheels in the vehicle. For example, FIG. 1A shows atire pressure sensor 197 coupled to wheel 131 and configured to monitora pressure in a tire of wheel 131. While not explicitly illustrated, itmay be understood that each of the four tires indicated in FIG. 1A mayinclude one or more tire pressure sensor(s) 197. Furthermore, in someexamples, vehicle propulsion system 100 may include a pneumatic controlunit 123. Pneumatic control unit may receive information regarding tirepressure from tire pressure sensor(s) 197, and send said tire pressureinformation to control system 14. Based on said tire pressureinformation, control system 14 may command pneumatic control unit 123 toinflate or deflate tire(s) of the vehicle wheels. While not explicitlyillustrated, it may be understood that pneumatic control unit 123 may beused to inflate or deflate tires associated with any of the four wheelsillustrated in FIG. 1A. For example, responsive to an indication of atire pressure decrease, control system 14 may command pneumatic controlsystem unit 123 to inflate one or more tire(s). Alternatively,responsive to an indication of a tire pressure increase, control system14 may command pneumatic control system unit 123 to deflate tire(s) oneor more tires. In both examples, pneumatic control system unit 123 maybe used to inflate or deflate tires to an optimal tire pressure ratingfor said tires, which may prolong tire life.

One or more wheel speed sensors (WSS) 195 may be coupled to one or morewheels of vehicle propulsion system 100. The wheel speed sensors maydetect rotational speed of each wheel. Such an example of a WSS mayinclude a permanent magnet type of sensor.

Vehicle propulsion system 100 may further include an accelerometer 20.Vehicle propulsion system 100 may further include an inclinometer 21.

Vehicle propulsion system 100 may further include a starter 140. Starter140 may comprise an electric motor, hydraulic motor, etc., and may beused to rotate engine 110 so as to initiate engine 110 operation underits own power.

Vehicle propulsion system 100 may further include a brake system controlmodule (BSCM) 141. In some examples, BSCM 141 may comprise an anti-lockbraking system or anti-skid braking system, such that wheels (e.g. 130,131) may maintain tractive contact with the road surface according todriver inputs while braking, which may thus prevent the wheels fromlocking up, to prevent skidding. In some examples, BSCM may receiveinput from wheel speed sensors 195.

Vehicle propulsion system 100 may further include a belt integratedstarter generator (BISG) 142. BISG may produce electric power when theengine 110 is in operation, where the electrical power produced may beused to supply electric devices and/or to charge the onboard storagedevice 132. As indicated in FIG. 1A, a second inverter system controller(ISC2) 143 may receive alternating current from BISG 142, and mayconvert alternating current generated by BISG 142 to direct current forstorage at energy storage device 132. Integrated starter/generator 142may also provide torque to engine 110 during engine starting or otherconditions to supplement engine torque. However, while shown in FIG. 1A,BISG 142 may not be included in the vehicle system 100 in some examples.Furthermore, while not explicitly illustrated at FIG. 1A, a crank ISG(CISG) may be positioned in the driveline between the engine and thedual clutch transmission 125. However, as will be discussed in furtherdetail below, in some examples a CISG may not be included. For example,if a vehicle is equipped with a BISG, then a CISG may not beadditionally included. Similarly, if a CISG is included in the vehicle,then a BISG may not be additionally included. In an alternative example,both a CISG and a BISG may be included in the same vehicle system. Stillfurther, in some examples, neither a CISG nor a BISG may be included inthe vehicle system.

Vehicle propulsion system 100 may further include a power distributionbox (PDB) 144. PDB 144 may be used for routing electrical powerthroughout various circuits and accessories in the vehicle's electricalsystem.

Vehicle propulsion system 100 may further include a high current fusebox (HCFB) 145, and may comprise a variety of fuses (not shown) used toprotect the wiring and electrical components of vehicle propulsionsystem 100.

Vehicle propulsion system 100 may further include a motor electronicscoolant pump (MECP) 146. MECP 146 may be used to circulate coolant todiffuse heat generated by at least electric machine 120 of vehiclepropulsion system 100, and the electronics system. MECP may receiveelectrical power from onboard energy storage device 132, as an example.

Controller 12 may comprise a portion of a control system 14. In someexamples, controller 12. Control system 14 is shown receivinginformation from a plurality of sensors 16 (various examples of whichare described herein) and sending control signals to a plurality ofactuators 81 (various examples of which are described herein). As oneexample, sensors 16 may include tire pressure sensor(s) 197, wheel speedsensor(s) 195, ambient temperature/humidity sensor 198, onboard cameras105, seat load cells 107, door sensing technology 108, inertial sensors199, etc. In some examples, sensors associated with engine 110,transmission 125, electric machine 120, etc., may communicateinformation to controller 12, regarding various states of engine,transmission, and motor operation, as will be discussed in furtherdetail with regard to FIGS. 1B-3.

Vehicle propulsion system 100 may further include a positive temperaturecoefficient (PTC) heater 148. As an example, PTC heater 148 may comprisea ceramic material such that when resistance is low, the ceramicmaterial may accept a large amount of current, which may result in arapid warming of the ceramic element. However, as the element warms andreaches a threshold temperature, the resistance may become very large,and as such, may not continue to produce much heat. As such, PTC heater148 may be self-regulating, and may have a good degree of protectionfrom overheating.

Vehicle propulsion system 100 may further include an air conditioningcompressor module 149, for controlling an electric air conditioningcompressor (not shown).

Vehicle propulsion system 100 may further include a vehicle audiblesounder for pedestrians (VASP) 154. For example, VASP 154 may beconfigured to produce audible sounds via sounders 155. In some examples,audible sounds produced via VASP 154 communicating with sounders 155 maybe activated responsive to a vehicle operator triggering the sound, orautomatically, responsive to engine speed below a threshold or detectionof a pedestrian.

Vehicle propulsion system 100 may also include an on-board navigationsystem 17 (for example, a Global Positioning System) on dashboard 19that an operator of the vehicle may interact with. The navigation system17 may include one or more location sensors for assisting in estimatinga location (e.g., geographical coordinates) of the vehicle. For example,on-board navigation system 17 may receive signals from GPS satellites(not shown), and from the signal identify the geographical location ofthe vehicle. In some examples, the geographical location coordinates maybe communicated to controller 12.

Dashboard 19 may further include a display system 18 configured todisplay information to the vehicle operator. Display system 18 maycomprise, as a non-limiting example, a touchscreen, or human machineinterface (HMI), display which enables the vehicle operator to viewgraphical information as well as input commands. In some examples,display system 18 may be connected wirelessly to the internet (notshown) via controller (e.g. 12). As such, in some examples, the vehicleoperator may communicate via display system 18 with an internet site orsoftware application (app).

Dashboard 19 may further include an operator interface 15 via which thevehicle operator may adjust the operating status of the vehicle.Specifically, the operator interface 15 may be configured to initiateand/or terminate operation of the vehicle driveline (e.g., engine 110,BISG 142, DCT 125, first electric motor 133 a, second electric motor 133b, and electric machine 120) based on an operator input. Variousexamples of the operator ignition interface 15 may include interfacesthat necessitate a physical apparatus, such as an active key, that maybe inserted into the operator ignition interface 15 to start the engine110 and turn on the vehicle, or may be removed to shut down the engine110 and turn off the vehicle. Other examples may include a passive keythat is communicatively coupled to the operator ignition interface 15.The passive key may be configured as an electronic key fob or a smartkey that does not have to be inserted or removed from the ignitioninterface 15 to operate the vehicle engine 10. Rather, the passive keymay need to be located inside or proximate to the vehicle (e.g., withina threshold distance of the vehicle). Still other examples mayadditionally or optionally use a start/stop button that is manuallypressed by the operator to start or shut down the engine 110 and turnthe vehicle on or off. In other examples, a remote engine start may beinitiated remote computing device (not shown), for example a cellulartelephone, or smartphone-based system where a user's cellular telephonesends data to a server and the server communicates with the vehiclecontroller 12 to start the engine.

Referring to FIG. 1B, a detailed view of internal combustion engine 110,comprising a plurality of cylinders, one cylinder of which is shown inFIG. 1B, is shown. Engine 110 is controlled by electronic enginecontroller 111B. Engine 110 includes combustion chamber 30B and cylinderwalls 32B with piston 36B positioned therein and connected to crankshaft40B. Combustion chamber 30B is shown communicating with intake manifold44B and exhaust manifold 48B via respective intake valve 52B and exhaustvalve 54B. Each intake and exhaust valve may be operated by an intakecam 51B and an exhaust cam 53B. The position of intake cam 51B may bedetermined by intake cam sensor 55B. The position of exhaust cam 53B maybe determined by exhaust cam sensor 57B. Intake cam 51B and exhaust cam53B may be moved relative to crankshaft 40B. Intake valves may bedeactivated and held in a closed state via intake valve deactivatingmechanism 59B. Exhaust valves may be deactivated and held in a closedstate via exhaust valve deactivating mechanism 58B.

Fuel injector 66B is shown positioned to inject fuel directly intocylinder 30B, which is known to those skilled in the art as directinjection. Alternatively, fuel may be injected to an intake port, whichis known to those skilled in the art as port injection. Fuel injector66B delivers liquid fuel in proportion to the pulse width of signal fromengine controller 111B. Fuel is delivered to fuel injector 66B by a fuelsystem 175B, which includes a tank and pump. In addition, intakemanifold 44B is shown communicating with optional electronic throttle62B (e.g., a butterfly valve) which adjusts a position of throttle plate64B to control air flow from air filter 43B and air intake 42B to intakemanifold 44B. Throttle 62B regulates air flow from air filter 43B inengine air intake 42B to intake manifold 44B. In some examples, throttle62B and throttle plate 64B may be positioned between intake valve 52Band intake manifold 44B such that throttle 62B is a port throttle.

Distributorless ignition system 88B provides an ignition spark tocombustion chamber 30B via spark plug 92B in response to enginecontroller 111B. Universal Exhaust Gas Oxygen (UEGO) sensor 126B isshown coupled to exhaust manifold 48B upstream of catalytic converter70B in a direction of exhaust flow. Alternatively, a two-state exhaustgas oxygen sensor may be substituted for UEGO sensor 126B.

Converter 70B can include multiple catalyst bricks, in one example. Inanother example, multiple emission control devices, each with multiplebricks, can be used. Converter 70B can be a three-way type catalyst inone example.

Engine controller 111B is shown in FIG. 1B as a conventionalmicrocomputer including: microprocessor unit 102B, input/output ports104B, read-only memory 106B (e.g., non-transitory memory), random accessmemory 108B, keep alive memory 110B, and a conventional data bus. Othercontrollers mentioned herein may have a similar processor and memoryconfiguration. Engine controller 111B is shown receiving various signalsfrom sensors coupled to engine 110, in addition to those signalspreviously discussed, including: engine coolant temperature (ECT) fromtemperature sensor 112B coupled to cooling sleeve 114B; a measurement ofengine manifold pressure (MAP) from pressure sensor 122B coupled tointake manifold 44B; an engine position sensor from a Hall effect sensor118B sensing crankshaft 40B position; a measurement of air mass enteringthe engine from sensor 120B; and a measurement of throttle position fromsensor 58B. Barometric pressure may also be sensed (sensor not shown)for processing by engine controller 111B. In a preferred aspect of thepresent description, engine position sensor 118B produces apredetermined number of equally spaced pulses every revolution of thecrankshaft from which engine speed (RPM) can be determined. Enginecontroller 111B may receive input from human/machine interface 115B(e.g., pushbutton or touch screen display).

During operation, each cylinder within engine 110 typically undergoes afour stroke cycle: the cycle includes the intake stroke, compressionstroke, expansion stroke, and exhaust stroke. During the intake stroke,generally, the exhaust valve 54B closes and intake valve 52B opens. Airis introduced into combustion chamber 30B via intake manifold 44B, andpiston 36B moves to the bottom of the cylinder so as to increase thevolume within combustion chamber 30B. The position at which piston 36Bis near the bottom of the cylinder and at the end of its stroke (e.g.when combustion chamber 30B is at its largest volume) is typicallyreferred to by those of skill in the art as bottom dead center (BDC).During the compression stroke, intake valve 52B and exhaust valve 54Bare closed. Piston 36B moves toward the cylinder head so as to compressthe air within combustion chamber 30B. The point at which piston 36B isat the end of its stroke and closest to the cylinder head (e.g. whencombustion chamber 30B is at its smallest volume) is typically referredto by those of skill in the art as top dead center (TDC). In a processhereinafter referred to as injection, fuel is introduced into thecombustion chamber. In a process hereinafter referred to as ignition,the injected fuel is ignited by known ignition means such as spark plug92B, resulting in combustion. During the expansion stroke, the expandinggases push piston 36B back to BDC. Crankshaft 40B converts pistonmovement into a rotational torque of the rotary shaft. Finally, duringthe exhaust stroke, the exhaust valve 54B opens to release the combustedair-fuel mixture to exhaust manifold 48B and the piston returns to TDC.Note that the above is shown merely as an example, and that intake andexhaust valve opening and/or closing timings may vary, such as toprovide positive or negative valve overlap, late intake valve closing,or various other examples.

FIG. 2 is a block diagram of vehicle 121 including a powertrain ordriveline 200. The powertrain of FIG. 2 includes engine 110 shown inFIG. 1A-1B. Other components of FIG. 2 that are common with FIG. 1A areindicated by like numerals, and will be discussed in detail below.Powertrain 200 is shown including vehicle system controller 12, enginecontroller 111B, electric machine controller 252, electric motorcontroller 255, transmission controller 254, energy storage devicecontroller 253, and brake controller 141 (also referred to herein asbrake system control module). The controllers may communicate overcontroller area network (CAN) 299. Each of the controllers may provideinformation to other controllers such as torque output limits (e.g.torque output of the device or component being controlled not to beexceeded), toque input limits (e.g. torque input of the device orcomponent being controlled not to be exceeded), torque output of thedevice being controlled, sensor an actuator data, diagnostic information(e.g. information regarding a degraded transmission, informationregarding a degraded engine, information regarding a degraded electricmachine/electric motors, information regarding degraded brakes).Further, the vehicle system controller 12 may provide commands to enginecontroller 111B, electric machine controller 252, transmissioncontroller 254, electric motor controller 255, and brake controller 141to achieve driver input requests and other requests that are based onvehicle operating conditions.

For example, in response to a driver releasing an accelerator pedal andvehicle speed decreasing, vehicle system controller 12 may request adesired wheel torque or wheel power level to provide a desired rate ofvehicle deceleration. The desired wheel torque may be provided byvehicle system controller 12 requesting a first braking torque fromelectric machine controller 252 and a second braking torque from brakecontroller 141, the first and second torques providing the desiredbraking torque at vehicle wheels 131.

In other examples, the partitioning of controlling powertrain devicesmay be partitioned differently than is illustrated in FIG. 2. Forexample, a single controller may take the place of vehicle systemcontroller 12, engine controller 111B, electric machine controller 252,transmission controller 254, electric motor controller 255, and brakecontroller 141. Alternatively, the vehicle system controller 12 and theengine controller 111B may be a single unit while the electric machinecontroller 252, electric motor controller 255, the transmissioncontroller 254, and the brake controller 141 may be standalonecontrollers.

In this example, powertrain 200 may be powered by engine 110 andelectric machine 120. In other examples, engine 110 may be omitted. Insome examples, wheels 130 may be driven via either or both of firstelectric motor 133 a and/or second electric motor 133 b. Engine 110 maybe started with an engine starter (e.g. 140), via belt integratedstarter/generator (BISG) 142, or via electric machine 120. In someexamples, BISG may be coupled directly to the engine crankshaft ateither end (e.g., front or back) of the crankshaft. However, asdiscussed above, in some examples a BISG (e.g. 142) may not be includedin the powertrain 200. Electric machine 120 (e.g. high voltage electricmachine, operated with greater than 30 volts), is also referred toherein as electric machine, motor, and/or generator. Similarly, firstelectric motor 133 a and second electric motor 133 b are also referredto herein as electric machine(s), and/or generator(s). Further, torqueof engine 110 may be adjusted via a torque actuator 204, such as a fuelinjector, throttle, etc.

Where included, BISG 142 is mechanically coupled to engine 110 via belt231. BISG 142 may be coupled to a crankshaft 40B or a camshaft (notshown). BISG 142 may operate as a motor when supplied with electricalpower via electric energy storage device 132, also referred to herein asonboard energy storage device 132. BISG 142 may additionally operate asa generator supplying electrical power to electric energy storage device132.

Driveline 200 includes engine 110 mechanically coupled to dual clutchtransmission (DCT) 125 via crank shaft 40B. DCT 125 includes a firstclutch 126, a second clutch 127, and a gear box 128. DCT 125 outputstorque to shaft 129, to supply torque to vehicle wheels 131.Transmission controller 254 selectively opens and closes first clutch126 and second clutch 127 to shift DCT 125.

Gear box 128 may include a plurality of gears. One clutch, for examplefirst clutch 126 may control odd gears 261 (e.g. first, third, fifth,and reverse), while another clutch, for example second clutch 127, maycontrol even gears 262 (e.g. second, fourth, and sixth). By utilizingsuch an arrangement, gears can be changed without interrupting powerflow from the engine 110 to dual clutch transmission 125.

Electric machine 120 may be operated to provide torque to powertrain 200or to convert powertrain torque into electrical energy to be stored inelectrical energy storage device 132 in a regeneration mode.Additionally, electric machine 120 may convert the vehicle's kineticenergy into electrical energy for storage in electric energy storagedevice 132. Electric machine 120 is in electrical communication withenergy storage device 132. Electric machine 120 has a higher outputtorque capacity than starter (e.g. 140) depicted in FIG. 1A, or BISG142. Further, electric machine 120 directly drives powertrain 200, or isdirectly driven by powertrain 200.

In some examples, a driveline disconnect clutch 137 may be positionedbetween the electric machine and drive wheels 131, as discussed above.Driveline disconnect clutch 137 may be hydraulically or electricallyactuated. Driveline disconnect clutch 137 may be actuated via adriveline disconnect clutch actuator 147.

Similarly, first electric motor 133 a and second electric motor 133 bmay be operated to provide torque to wheels 130, or to convert kineticenergy into electrical energy to be stored in electrical energy storagedevice 132. First electric motor 133 a and second electric motor 133 bare in electrical communication with energy storage device 132.

Electrical energy storage device 132 (e.g. high voltage battery or powersource) may be a battery, capacitor, or inductor. Electric machine 120is mechanically coupled to wheels 131 and dual clutch transmission via agear set in rear drive unit 136 (shown in FIG. 1A). Electric machine 120may provide a positive torque or a negative torque to powertrain 200 viaoperating as a motor or generator as instructed by electric machinecontroller 252. Furthermore, first electric motor 133 a and secondelectric motor 133 b may provide positive or negative torque to wheels130 via operating as a motor or generator as instructed by electricmotor controller 255.

Further, a frictional force may be applied to wheels 131 by engagingfriction wheel brakes 218. In one example, friction wheel brakes 218 maybe engaged in response to the driver pressing his foot on a brake pedal(e.g. 192) and/or in response to instructions within brake controller141. Further, brake controller 141 may apply brakes 218 in response toinformation and/or requests made by vehicle system controller 12. In thesame way, a frictional force may be reduced to wheels 131 by disengagingwheel brakes 218 in response to the driver releasing his foot from abrake pedal, brake controller instructions, and/or vehicle systemcontroller instructions and/or information. For example, vehicle brakesmay apply a frictional force to wheels 131 via controller 141 as part ofan automated engine stopping procedure.

Vehicle system controller 12 may also communicate vehicle suspensionsettings to suspension controller 280. The suspension (e.g. 111) ofvehicle 121 may be adjusted to critically damp, over damp, or under dampthe vehicle suspension via variable dampeners 281.

Accordingly, torque control of the various powertrain components may besupervised by vehicle system controller 12 with local torque control forthe engine 110, transmission 125, electric machine 120, first electricmotor 133 a, second electric motor 133 b, and brakes 218 provided viaengine controller 111B, electric machine controller 252, electric motorcontroller 255, transmission controller 254, and brake controller 141.

As one example, an engine torque output may be controlled by adjusting acombination of spark timing, fuel pulse width, fuel pulse timing, and/orair charge, by controlling throttle (e.g. 62B) opening and/or valvetiming, valve lift and boost for turbo- or super-charged engines. In thecase of a diesel engine, controller 12 may control the engine torqueoutput by controlling a combination of fuel pulse width, fuel pulsetiming, and air charge. In all cases, engine control may be performed ona cylinder-by-cylinder basis to control the engine torque output.

Electric machine controller 252 may control torque output and electricalenergy production from electric machine 120 by adjusting current flowingto and from field and/or armature windings of electric machine 120 as isknown in the art. Similarly, electric motor controller 255 may controltorque output and electrical energy production from first electric motor133 a and second electric motor 133 b by adjusting current flowing toand from field and/or armature windings of first and second electricmotor (e.g. 133 a and 133 b) as is known in the art.

Transmission controller 254 may receive transmission output shaft torquefrom torque sensor 272. Alternatively, sensor 272 may be a positionsensor or torque and position sensors. If sensor 272 is a positionsensor, transmission controller 254 may count shaft position pulses overa predetermined time interval to determine transmission output shaftvelocity. Transmission controller 254 may also differentiatetransmission output shaft velocity to determine transmission outputshaft acceleration. Transmission controller 254, engine controller 111B,and vehicle system controller 12, may also receive additionaltransmission information from sensors 277, which may include but are notlimited to pump output line pressure sensors, transmission hydraulicpressure sensors (e.g., gear clutch fluid pressure sensors), motortemperature sensors, BISG temperatures, shift selector position sensors,synchronizer position sensors, first input shaft speed sensor(s), secondinput shaft speed sensor(s), and ambient temperature sensors.Transmission controller may also receive a requested transmission state(e.g., requested gear or park mode) from shift selector 279, which maybe a lever, switches, or other device.

Brake controller 141 receives wheel speed information via wheel speedsensor 195 and braking requests from vehicle system controller 12. Brakecontroller 141 may also receive brake pedal position information frombrake pedal sensor (e.g. 157) shown in FIG. 1A directly or over CAN 299.Brake controller 141 may provide braking responsive to a wheel torquecommand from vehicle system controller 12. Brake controller 141 may alsoprovide anti-lock and vehicle stability braking to improve vehiclebraking and stability. As such, brake controller 141 may provide a wheeltorque limit (e.g., a threshold negative wheel torque not to beexceeded) to the vehicle system controller 12 so that negative motortorque does not cause the wheel torque limit to be exceeded. Forexample, if controller 12 issues a negative wheel torque limit of 50N-m, motor torque may be adjusted to provide less than 50 N-m (e.g., 49N-m) of negative torque at the wheels, including accounting fortransmission gearing.

Positive torque may be transmitted to vehicle wheels 131 in a directionstarting at engine 110 and ending at wheels 131. Thus, according to thedirection of positive torque flow in driveline 200, engine 110 ispositioned in driveline 200 upstream of transmission 125. Transmission125 is positioned upstream of electric machine 120, and BISG 142 may bepositioned upstream of engine 110, or downstream of engine 110 andupstream of transmission 125. Additionally, as discussed above and whichwill be discussed in further detail below, in some examples additionaltorque may be provided to wheels 130 via one or more of first electricmotor 133 a and second electric motor 133 b.

FIG. 3 shows a detailed illustration of a dual clutch transmission (DCT)125. Engine crankshaft 40B is illustrated as coupling to a clutchhousing 393. Alternatively, a shaft may couple crankshaft 40B to clutchhousing 393. Clutch housing 393 may spin in accordance with rotation ofcrankshaft 40B. Clutch housing 393 may include a first clutch 126 and asecond clutch 127. Furthermore, each of first clutch 126 and secondclutch 127 have an associated first clutch plate 390, and a secondclutch plate 391, respectively. In some examples, the clutches maycomprise wet clutches, bathed in oil (for cooling), or dry plateclutches. Engine torque may be transferred from clutch housing 393 toeither first clutch 126 or second clutch 127. First transmission clutch126 transfers torque between engine 110 (shown in FIG. 1A) and firsttransmission input shaft 302. As such, clutch housing 393 may bereferred to as an input side of first transmission clutch 126 and 126Amay be referred to as an output side of first transmission clutch 126.Second transmission clutch 127 transfers torque between engine 110(shown in FIG. 1A) and second transmission input shaft 304. As such,clutch housing 393 may be referred to as an input side of secondtransmission clutch 127 and 127A may be referred to as an output side ofsecond transmission clutch 127.

A gear box 128 may include a plurality of gears, as discussed above.There are two transmission input shafts, including first transmissioninput shaft 302, and second transmission input shaft 304. Secondtransmission input shaft 304 is hollow, while first transmission inputshaft 302 is solid, and sits coaxially within the second transmissioninput shaft 304. As an example, first transmission input shaft 302 mayhave a plurality of fixed gears. For example, first transmission inputshaft 302 may include first fixed gear 306 for receiving first gear 320,third fixed gear 310 for receiving third gear 324, fifth fixed gear 314for receiving fifth gear 328, and seventh fixed gear 318 for receivingseventh gear 332. In other words, first transmission input shaft 302 maybe selectively coupled to a plurality of odd gears. Second transmissioninput shaft 304 may include second fixed gear 308 for receiving secondgear 322, or a reverse gear 329, and may further include fourth fixedgear 316, for receiving either fourth gear 326 or sixth gear 330.Accordingly, the dual clutch transmission may simultaneously haveengaged two different gear ratios (e.g. first gear 320 received viafirst fixed gear 306, and second gear 322 received by second fixed gear308).

It may be understood that both first transmission input shaft 302 andsecond transmission input shaft 304 may be connected to each of firstclutch 126 and second clutch 127 via spines (not shown) on the outsideof each shaft, respectively. In a normal resting state, each of firstclutch 126 and second clutch 127 are held open (e.g. fully open), forexample via springs (not shown), etc., such that no torque from engine(e.g. 110) may be transmitted to first transmission input shaft 302 orsecond transmission input shaft 304 when each of the respective clutchesare in a fully open state. Responsive to closing first clutch 126,engine torque may be transmitted to first transmission input shaft 302,and responsive to closing second clutch 127, engine torque may betransmitted to second transmission input shaft 304. In some examples,during normal operation, transmission electronics may ensure that onlyone clutch is closed at any given time.

Gear box 128 may further include a first layshaft shaft 340, and secondlayshaft shaft 342. Gears on first layshaft shaft 340 and secondlayshaft shaft 342 are not fixed, but may freely rotate. In example DCT125, first layshaft shaft 340 includes first gear 320, second gear 322,sixth gear 330, and seventh gear 332. Second layshaft shaft 342 includesthird gear 324, fourth gear 326, fifth gear 328, and reverse gear 329.Both first layshaft shaft 340 and second layshaft shaft 342 may transfertorque via a first output pinion 350, and a second output pinion 352,respectively, to gear 353. In this way, both layshafts may transfertorque via each of first output pinion 350 and second output pinion 352,to output shaft 362, where output shaft may transfer torque to a reardrive unit 136 (shown in FIG. 1A) which may enable each of the drivenwheels (e.g. 131 of FIG. 1A) to rotate at different speeds, for examplewhen performing turning maneuvers.

As discussed above, each of first gear 320, second gear 322, third gear324, fourth gear 326, fifth gear 328, sixth gear 330, seventh gear 332,and reverse gear 329 are not fixed to layshafts (e.g. 340 and 342), butinstead may freely rotate. As such, synchronizers may be utilized toenable each of the gears to match the speed of the layshafts, and mayfurther be utilized to lock the gears. In example DCT 125, foursynchronizers are illustrated, for example, first synchronizer 370,second synchronizer 374, third synchronizer 380, and fourth synchronizer384. First synchronizer 370 includes corresponding first selector fork372, second synchronizer 374 includes corresponding selector fork 376,third synchronizer 380 includes corresponding third selector fork 378,and fourth synchronizer 384 includes corresponding fourth selector fork382. Each of the selector forks may enable movement of eachcorresponding synchronizer to lock one or more gears, or to unlock oneor more gears. For example, first synchronizer 370 may be utilized tolock either first gear 320 or seventh gear 332. Second synchronizer 374may be utilized to lock either second gear 322 or sixth gear 330. Thirdsynchronizer 380 may be utilized to lock either fourth gear 326 orreverse gear 329. Fourth synchronizer 384 may be utilized to lock eithersecond gear 322, or sixth gear 330. In each case, movement of thesynchronizers may be accomplished via the selector forks (e.g. 372, 376,378, and 382) moving each of the respective synchronizers to the desiredposition.

Movement of synchronizers via selector forks may be carried out viatransmission control module (TCM) 254 and shift fork actuators 388,where TCM 254 may comprise TCM 254 discussed above with regard to FIG.2. TCM 254 may collect input signals from various sensors, assess theinput, and control various actuators accordingly. Inputs utilized by TCM254 may include but are not limited to transmission range (P/R/N/D/S/L,etc.), vehicle speed, engine speed and torque, throttle position, enginetemperature, ambient temperature, steering angle, brake inputs, gear boxinput shaft speed (for both first transmission input shaft 302 andsecond transmission input shaft 304), vehicle attitude (tilt). The TCMmay control actuators via an open-loop control, to allow for adaptivecontrol. For example, adaptive control may enable TCM 254 to identifyand adapt to clutch engagement points, clutch friction coefficients, andposition of synchronizer assemblies. TCM 254 may also adjust firstclutch actuator 389 and second clutch actuator 387 to open and closefirst clutch 126 and second clutch 127. In some examples, first clutchactuator 389 may control a first clutch valve 389A, and second clutchactuator 387 may control a second clutch valve 387A. For example, bothfirst clutch valve 389A and second clutch valve 387A may comprisepressure control valves. Both first clutch valve 389A and second clutchvalve 387A may control fluid flow supplied from transmission pump 312,for example, to control opening and closing of first clutch 126 andsecond clutch 127, respectively. In some examples, TCM 254 may controltransmission pump.

TCM 254 is illustrated as receiving input from various sensors 277. Asdiscussed above with regard to FIG. 2, the various sensors may includepump output line pressure sensors, transmission hydraulic pressuresensors (e.g. gear clutch fluid pressure sensors), motor temperaturesensors, shifter position sensors, synchronizer position sensors, andambient temperature sensors. The various sensors 277 may further includewheel speed sensors (e.g. 195), engine speed sensors, engine torquesensors, throttle position sensors, engine temperature sensors, steeringangle sensors, and inertial sensors (e.g. 199). Inertial sensors maycomprise one or more of the following: longitudinal, latitudinal,vertical, yaw, roll, and pitch sensors, as discussed above with regardto FIG. 1A.

Sensors 277 may further include an input shaft speed (ISS) sensor, whichmay include a magneto-resistive sensor, and where one ISS sensor may beincluded for each gear box input shaft (e.g. one for first transmissioninput shaft 302 and one for second transmission input shaft 304).Sensors 277 may further include an output shaft speed sensor (OSS),which may include a magneto-resistive sensor, and may be attached tooutput shaft 362. Sensors 277 may further include a transmission range(TR) sensor, which may be utilized by the TCM to detect position ofselector forks (e.g. 372, 376, 378, 382).

DCT 125 may be understood to function as described herein. For example,when first clutch 126 is actuated closed, engine torque may be suppliedto first transmission input shaft 302. When first clutch 126 is closed,in some examples it may be understood that second clutch 127 is open,and vice versa. Depending on which gear is locked when first clutch 126is closed, power may be transmitted via the first transmission inputshaft 302 to either first layshaft 340 or second layshaft 342, and maybe further transmitted to output shaft 362 via either first pinion gear350 or second pinion gear 352. Alternatively, when second clutch 127 isclosed, power may be transmitted via the second transmission input shaft304 to either first layshaft 340 or second layshaft 342, depending onwhich gear is locked, and may be further transmitted to output shaft 362via either first pinion gear 350 or second pinion gear 352. It may beunderstood that when torque is being transferred to one layshaft (e.g.first output shaft 340), the other layshaft (e.g. second layshaft shaft342) may continue to rotate even though only the one shaft is drivendirectly by the input. More specifically, the non-engaged shaft (e.g.second layshaft 342) may continue to rotate as it is driven indirectlyby the output shaft 362 and respective pinion gear (e.g. 352).

DCT 125 may enable preselection of gears, which may thus enable rapidswitching between gears with minimal loss of torque during shifting. Asan example, when first gear 320 is locked via first synchronizer 370,and wherein first clutch 126 is closed (and second clutch 127 is open),power may be transmitted from the engine to first input shaft 302, andto first layshaft 340. While first gear 320 is engaged, second gear 322may simultaneously be locked via fourth synchronizer 384. Because secondgear 322 is locked, this may rotate second input shaft 304, where thesecond input shaft 304 is speed matched to the vehicle speed in secondgear. In an alternative case where a gear is pre-selected on the otherlayshaft (e.g. second layshaft 442), that layshaft will also rotate asit is driven by output shaft 362 and pinion 352.

When a gear shift is initiated by TCM 254, only the clutches may beactuated to open first clutch 126 and close second clutch 127.Furthermore, outside the TCM, engine speed may be lowered to match theupshift. With the second clutch 127 closed, power may be transmittedfrom the engine, to second input shaft 304, and to first layshaft 340,and may be further transmitted to output shaft 362 via pinion 350.Subsequent to the shifting of gears being completed, TCM 254 maypre-select the next gear appropriately. For example, TCM 254 maypre-select either a higher or a lower gear, based on input it receivesfrom various sensors 277. In this way, gear changes may be achievedrapidly with minimal loss of engine torque provided to the output shaft362.

Dual clutch transmission 125 may in some examples include a parking gear360. A parking pawl 363 may face parking gear 360. When a shift lever isset to park, park pawl 363 may engage parking gear 360. Engagement ofparking pawl 363 with parking gear 360 may be accomplished via a parkingpawl spring 364, or may be achieved via a cable (not shown), a hydraulicpiston (not shown) or a motor (not shown), for example. When parkingpawl 363 is engaged with parking gear 360, driving wheels (e.g. 130,131) of a vehicle may be locked. On the other hand, responsive to theshift lever being moved from park, to another selection (e.g. drive),parking pawl 363 may move such that parking pawl 363 may be disengagedfrom parking gear 360.

In some examples, an electric transmission pump 312 may supply hydraulicfluid from transmission sump 311 to compress spring 364, in order torelease parking pawl 363 from parking gear 360. Electric transmissionpump 312 may be powered by an onboard energy storage device (e.g. 132),for example. In some examples, a mechanical pump 367 may additionally oralternatively supply hydraulic fluid from transmission sump 311 tocompress spring 364 to release parking pawl 363 from parking gear 360.While not explicitly illustrated, mechanical pump may be driven by theengine (e.g. 110), and may be mechanically coupled to clutch housing393. A park pawl valve 361 may regulate the flow of hydraulic fluid tospring 364, in some examples.

Thus, discussed herein, a dual clutch transmission (DCT) may comprise atransmission that uses two separate clutches for odd and even gear sets.One clutch (e.g. 126) is utilized to transfer engine torque to one inputshaft (e.g. 302), while a separate clutch (e.g. 127) is utilized totransfer engine torque to a separate input shaft (e.g. 304). The dualclutch transmission receives engine torque via an engine crankshaft(e.g. 40B), and outputs torque via an output shaft (e.g. 362).

For a hybrid vehicle system as depicted above, with a dual clutchtransmission downstream of an engine, and where an electric machine ispositioned downstream of the dual clutch transmission, starting theengine under various vehicle operating conditions, as well as chargingan onboard energy storage device under various vehicle operatingconditions, may be conducted by controlling a capacity of a drivelinedisconnect clutch positioned downstream of the electric machine, as willbe discussed in further detail below.

Turning to FIG. 4, a high level example method 400 for charging anonboard energy storage device, or for starting an engine, depending onvarious vehicle operating parameters, is shown. More specifically, avehicle configured with an engine (e.g. 110), a dual clutch transmission(e.g. 125) downstream of the engine, an electric machine (e.g. 120)downstream of the dual clutch transmission, and a driveline disconnectclutch (e.g. 137) downstream of the electric machine, may provide enginestarting and onboard energy storage device charging opportunitieswithout a BISG (e.g. 142) or a CISG (not shown). By eliminating the BISGor CISG from the powertrain, and including a driveline disconnect clutch(e.g. 137), engine starting events and onboard energy storage devicecharging events may be accomplished with reduced costs, and withoutintroducing unacceptable noise, vibration, and harshness (NVH).

Method 400 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 400 may be carried out by acontroller, such as controller 12 in FIG. 1, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 400 and the rest of the methodsincluded herein may be executed by the controller based on instructionstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employengine system actuators such as electric machine (e.g. 120), selectorforks (e.g. 372, 376, 378, 382), first clutch (e.g. 126), second clutch(e.g. 127), fuel injectors (e.g. 66B), first clutch actuator (e.g. 389),second clutch actuator (e.g. 387), driveline disconnect clutch actuator(e.g. 147), etc., according to the method depicted below.

Method 400 begins at 403, and includes indicating whether vehicle speedis below a synchronous engine idle speed for first gear. Such anindication may be determined via wheel speed sensor(s) (e.g. 195) fordetermining vehicle speed, and via engine speed sensor(s) (e.g. 277).If, at 403, it is indicated that vehicle speed is below synchronousengine idle speed for first gear (e.g. 320), method 400 may proceed to406. At 406, method 400 may determine whether the engine is running. Forexample, the engine may be indicated to be running if fuel and spark arebeing provided to the engine such that the engine is combusting fuel.If, at 406, it is indicated that the engine is not running, method 400may proceed to 439. At 439, method 400 may include indicating whether anengine start is desired. For example, an engine start may be desiredresponsive to a request for vehicle acceleration, a vehicle-operatorrequested usage of energy-consuming vehicle components, such ascomponents related to vehicle cabin heating and cooling, radio, audioand video components, etc. If, at 439, it is indicated that an enginestart is not desired, method 400 may end. Alternatively, at 439,responsive to an indication that an engine start is desired, method 400may proceed to 442. At 442, method 400 may include starting the engineaccording to method 800 depicted at FIG. 8. Method 400 may then end.

Returning to 406, it is indicated that the engine is running, method 400may proceed to 409. At 409, method 400 may include determining whetherthe engine is desired to be maintained running, or maintain operation.For example, there may be energy usage conditions of the vehicle whichmay demand use of the engine. Examples may include heating and airconditioning systems, radio, onboard navigation systems, lights, vehicleaudio and video systems, etc.

Thus, at 409, if it is indicated that the engine is not still desired tobe running, or maintained in operation, method 400 may proceed to 412.At 412, method 400 may include stopping the engine according to themethod depicted at FIG. 9. Method 400 may then end.

Returning to 409, responsive to a condition where the engine is stilldesired to run, method 400 may proceed to 415. At 415, method 400 mayinclude indicating whether high voltage charging of an onboard energystorage device (e.g. 132) is desired. In some examples, determining at415 whether high voltage charging of the onboard energy storage deviceis desired may include indicating a current level of energy storage viathe energy storage device, and if the energy storage is below athreshold, high voltage charging may be desired. In other examples, highvoltage charging may additionally or alternatively be desired responsiveto an indication of fuel level, temperature of the electric machine(e.g. 120), etc. If, at 415, it is indicated that high voltage chargingof the onboard energy storage device is not desired, method 400 mayproceed to 418. At 418, method 400 may include maintaining currentvehicle operating conditions. For example, engine operating may continuewithout charging of the onboard energy storage device. In otherexamples, if the vehicle is being additionally propelled via theelectric machine (e.g. 120), or in some examples, electric motor(s)(e.g. 133 a, 133 b), then the vehicle may be maintained being propelledat least in part via the electric machine (e.g. 120), or electricmotor(s) (e.g. 133 a, 133 b). Method 400 may then end.

Returning to 415, if it is indicated that high voltage charging of theonboard energy storage device is desired, method 400 may proceed to 421.At 421, method 400 may include indicating whether the vehicle is fullystopped. Such an indication may be provided via one or more wheel speedsensor(s) (e.g. 195), as an example. In such an example, it may beunderstood that “fully stopped” may refer to a vehicle that is notmoving at all in a forward, or reverse motion. If, at 421, it isindicated that the vehicle is fully stopped, then method 400 may proceedto 424. At 424, method 400 may include charging of the onboard energystorage device according to method 500 depicted below at FIG. 5. Method400 may then end.

Returning to 421, if it is indicated that the vehicle is not fullystopped, method 400 may proceed to 427, and may include indicatingwhether torque modulation via the driveline disconnect clutch isdesired, or requested. If, at 427, it is indicated that torquemodulation via the driveline disconnect clutch is desired, method 400may proceed to 430, and may include charging the onboard energy storagedevice according to method 600 depicted at FIG. 6. Method 400 may thenend.

Returning to 427, responsive to an indication that torque modulation viathe driveline clutch is not desired, or requested, method 400 mayproceed to 433. At 433, method 400 may include indicating whether abrake pedal (e.g. 156) is sufficiently applied. More specifically, itmay be indicated whether the brake pedal is pressed a calibratable, orthreshold, amount. Such an indication may be communicated to the vehiclecontroller, for example, where such an indication may be determined viasensory feedback from a pedal position sensor (e.g. 157) thatcommunicates with the brake pedal. If, at 433, it is indicated that thebrake pedal is sufficiently depressed, or in other words, if it isindicated that the brake pedal is depressed to at least the thresholdamount, method 400 may proceed to 424. At 424, method 400 may includecharging the onboard energy storage device according to method 500depicted at FIG. 5. Method 400 may then end.

Alternatively, responsive to the brake pedal not being sufficientlydepressed at 433, method 400 may proceed to 436. At 436, method 400 mayinclude charging the onboard energy storage device according to method700 depicted at FIG. 7. Method 400 may then end.

Returning to 403, responsive to vehicle speed being indicated to beabove synchronous engine idle speed for first gear, method 400 mayproceed to 445. At 445, method 400 may include indicating whether theengine is running. As discussed above, the engine may be indicated to berunning if fuel and spark are being provided to the engine such that theengine is combusting fuel. Responsive to an indication that the engineis running at 445, method 400 may proceed to 448, and may includeindicating whether the engine is still desired to be maintained running,or maintained in operation. As discussed above, energy usage conditionsof the vehicle may in some examples demand the engine be operated. Suchexamples may include heating and air conditioning systems, radio,onboard navigation systems, lights, vehicle audio and video systems,etc. In another example, the engine may be desired to be maintainedrunning in response to driver demanded wheel torque.

If, at 448, it is indicated that the engine is not still desired to bemaintained in operation, method 400 may proceed to 451, and may includestopping the engine according to method 900 depicted at FIG. 9. Method400 may then end. Alternatively, responsive to an indication that theengine is still desired to run at 448, method 400 may proceed to 454,and may include indicating whether high voltage charging of the onboardenergy storage device (e.g. 132) is desired. As discussed above, in someexamples, determining at 454 whether high voltage charging of theonboard energy storage device is desired may include indicating acurrent level of energy storage of the energy storage device. If energystorage is below a threshold, high voltage charging may be desired, insome examples. Additionally or alternatively, high voltage charging maybe desired responsive to an indication of fuel level, temperature of theelectric machine (e.g. 120), etc. If, at 454, it is indicated that highvoltage charging of the onboard energy storage device is not desired,method 400 may proceed to 457. At 457, method 400 may includemaintaining current vehicle operating conditions. For example, engineoperation may continue without charging of the onboard energy storagedevice. In other examples, if the vehicle is being additionallypropelled via the electric machine (e.g. 120), or in some examples,electric motor(s) (e.g. 133 a, 133 b), then the vehicle may bemaintained being propelled at least in part via the electric machine(e.g. 120), or electric motor(s) (e.g. 133 a, 133 b). Method 400 maythen end.

Returning to 454, responsive to an indication that high voltage chargingis desired, method 400 may proceed to 460. At 460, method 400 mayinclude charging the onboard energy storage device according to FIG. 11.Method 400 may then end.

Returning to 445, responsive to an indication that vehicle speed isabove synchronous engine idle speed for first gear, and furtherresponsive to an indication that the engine is not running, method 400may proceed to 463. At 463, method 400 may include indicating whether anengine start is desired. As discussed above, an engine start may bedesired responsive to a request for vehicle acceleration, avehicle-operator requested usage of energy-consuming vehicle components,etc. If, at 463, it is indicated that an engine start is not desired,method 400 may end. Alternatively, at 463, responsive to an indicationthat an engine start is desired, method 400 may proceed to 466. At 466,method 400 may include starting the engine according to method 1000depicted at FIG. 10. Method 400 may then end.

Turning now to FIG. 5, a high level example method 500 for charging anonboard energy storage device, is shown. More specifically, method 500may comprise a sub-method of method 400 depicted at FIG. 4. Method 500may be utilized responsive to an indication that a vehicle speed isbelow a synchronous engine idle speed for first gear, where the engineis running and where high voltage charging of an onboard energy storagedevice (e.g. 132) is desired. In one example, method 500 may be carriedout further responsive to an indication that the vehicle is fullystopped. In another example, method 500 may be carried out responsive tothe vehicle not being fully stopped, where torque modulation via thedriveline disconnect clutch is not desired, and where it is indicatedthat the brake pedal is sufficiently applied (e.g. depressed at least athreshold amount), discussed above at FIG. 4.

Method 500 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 500 may be carried out by acontroller, such as controller 12 in FIG. 1, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 500 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), engine torqueactuator(s) (e.g. 204), selector forks (e.g. 372, 376, 378, 382), firstclutch actuator (e.g. 389), second clutch actuator (e.g. 387), drivelinedisconnect clutch actuator (e.g. 147), etc., according to the methoddepicted below.

Method 500 begins at 505 and may include fully opening the drivelinedisconnect clutch (e.g. 137). In other words, a pressure applied to thedriveline disconnect clutch for controlling opening and closing of thedriveline disconnect clutch (e.g. a hydraulically actuated drivelinedisconnect clutch), may be controlled such that the driveline disconnectclutch is fully open. For example, no pressure may be supplied to thedriveline disconnect clutch at 505, thus resulting in the drivelinedisconnect clutch being fully opened. As discussed herein, it may beunderstood that when the driveline disconnect clutch is fully open, notorque from upstream of the driveline disconnect clutch may betransferred to drive wheels (e.g. 131).

Proceeding to 510, method 500 include determining a desired transmissiongear. In some examples, the desired gear may comprise a gear alreadyselected via an appropriate synchronizer. However, in some examples, thedesired transmission gear may not comprise a gear already selected viaan appropriate synchronizer. The desired gear may comprise a gear thatenables the most energy efficient charging of the onboard energy storagedevice (e.g. 132), for example. In some examples, the desired gear maybe a function of engine speed, engine load, temperature of the electricmachine (e.g. 120), level of onboard energy storage at the onboardenergy storage device, etc. In another example, the desired gear maycomprise a gear selected to prevent the electric machine (e.g. 120) frombeing clipped by its torque limit.

Proceeding to 515, method 500 may include locking the dual clutchtransmission (e.g. 125) in the desired gear determined at 510. Morespecifically, the desired gear may be engaged via an appropriatesynchronizer engaging the desired gear. By engaging an appropriatesynchronizer with the desired gear, it may be understood that torque maybe transferred between an input shaft of the dual clutch transmissionand a layshaft of the dual clutch transmission. For example, if thedesired gear is sixth gear (e.g. 330), then a synchronizer (e.g. 384)may engage the sixth gear such that torque may be transferred betweenthe second input shaft (e.g. 304) and the second layshaft (e.g. 342).

Proceeding to 520, method 500 may include locking the DCT clutchcorresponding to the desired transmission gear shaft. Relying on theexample above at step 515, if sixth gear (e.g. 330) were engaged at 515via the appropriate synchronizer (e.g. 384), then locking the DCT clutchat 520 may include locking the second clutch (e.g. 127). At 520, lockingthe DCT clutch may include controlling a pressure supplied to the clutchsuch that the clutch does not experience slip during engine operation tocharge the onboard energy storage device, as will be discussed below.

Responsive to the appropriate DCT clutch being locked at 520, method 500may proceed to 525. At 525, method 500 may include producing a chargingtorque with the engine. There may be two options for producing chargingtorque with the engine at 525. In one example, the engine may becontrolled in speed control mode, with an arbitrary speed target, wherethe arbitrary speed target may include idle speed, or an elevated idlespeed. In such an example, the electric machine (e.g. 120) may becontrolled in a torque control mode.

Discussed herein, it may be understood that when operating the engine inengine speed control mode, engine torque may be varied to achieve adesired engine speed. Alternatively, when operating in engine torquecontrol mode, engine speed may be varied to achieve a desired enginetorque. Similarly, it may be understood that when operating the electricmachine in speed control mode, electric machine torque may be varied toachieve a desired electric machine speed. Alternatively, when operatingthe electric machine in torque control mode, electric machine speed maybe varied to achieve a desired electric machine torque.

In a second example, the engine may be operated in a torque controlmode, and the electric machine may be operated in speed control mode,with a speed control target corresponding to a desired engine speed.

Proceeding to 530, method 500 may include absorbing engine torque withthe electric machine. In such an example, it may be understood that theelectric machine may be functioning as a generator to increase a levelof onboard energy storage at an onboard energy storage device (e.g.132). More specifically, at 530, absorbing engine torque with theelectric machine may include converting alternating current generatedvia the electric machine to direct current for storage at the energystorage device. A first inverter system controller (ISC1) (e.g. 134) maybe utilized to convert alternating current from the electric machine todirect current, for example.

Charging of the onboard energy storage device may proceed until adesired level of onboard energy storage has been achieved, in oneexample. In another example, charging of the onboard energy storagedevice may proceed until either the desired level of onboard energystorage has been achieved, or until vehicle operating conditions changesuch that charging of the onboard energy storage device may notcontinue. In some examples, charging of the onboard energy storagedevice may be a function of fuel in the fuel tank. For example, if fuelis below a threshold, then charging may be discontinued, in someexamples.

Responsive to charging the onboard energy storage device via absorbingengine torque with the electric machine, and converting alternatingcurrent to direct current for storage, method 500 may end.

Turning now to FIG. 6, a high level example method 600 for charging anonboard energy storage device, is shown. More specifically, method 600may comprise a sub-method of method 400 depicted at FIG. 4. Method 600may be utilized responsive to an indication that a vehicle speed isbelow a synchronous engine idle speed for first gear, where the engineis running and where high voltage charging of an onboard energy storagedevice (e.g. 132) is desired. In one example method 600 may be carriedout further responsive to an indication that the vehicle is not fullystopped, and that torque modulation via the driveline disconnect clutchis desired, or requested.

Method 600 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 600 may be carried out by acontroller, such as controller 12 in FIG. 1, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 600 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), engine torqueactuator(s) (e.g. 204), selector forks (e.g. 372, 376, 378, 382), firstclutch actuator (e.g. 389), second clutch actuator (e.g. 387), drivelinedisconnect clutch actuator (e.g. 147), etc., according to the methoddepicted below.

Method 600 begins at 605, and may include controlling the drivelinedisconnect clutch such that the driveline disconnect clutch undergoesslip during charging of the onboard energy storage device as depictedvia method 600. More specifically, at 605, method 600 may includecontrolling capacity of the driveline disconnect clutch equal to driverdemand. As discussed above, controlling capacity of the drivelinedisconnect clutch may include controlling a pressure applied to thedriveline disconnect clutch, to increase capacity of the drivelinedisconnect clutch such that driveline disconnect clutch capacity issubstantially equivalent to driver demand. In other examples, thedriveline disconnect clutch may be electrically actuated to a capacitysubstantially equivalent to driver demand, for example.

With driveline disconnect capacity controlled to be substantiallyequivalent to driver demand, method 600 may proceed to 610. At 610,method 600 may include determining desired transmission gear. Asdiscussed above, in some examples the desired gear may comprise a gearalready selected via an appropriate synchronizer. In other examples, thedesired transmission gear may not comprise a gear already selected viaan appropriate synchronizer. The desired gear may comprise a gear thatenables energy efficient charging of the onboard energy storage device(e.g. 132). The desired gear may be a function of engine speed, engineload, temperature of the electric machine (e.g. 120), level of onboardenergy storage at the onboard energy storage device, etc. In anotherexample, the desired gear may comprise a gear selected to prevent theelectric machine (e.g. 120) from being clipped by its torque limit.

Proceeding to 615, method 600 may include locking the dual clutchtransmission (e.g. 125) in the desired gear determined at 610. Morespecifically, as discussed above, the desired gear may be engaged via anappropriate synchronizer engaging the desired gear. By engaging anappropriate synchronizer with the desired gear, it may be understoodthat torque may be transferred between an input shaft of the dual clutchtransmission and a layshaft of the dual clutch transmission.

Proceeding to 620, method 600 may include locking the DCT clutchcorresponding to the desired transmission gear shaft. For example, ifthe desired gear was seventh gear (e.g. 332), then locking the DCTclutch at 620 may include locking the first clutch (e.g. 126). At 620,locking the DCT clutch may include controlling a pressure supplied tothe clutch such that the DCT clutch does not experience slip duringengine operation to charge the onboard energy storage device.

Responsive to the appropriate DCT clutch being locked at 620, method 600may proceed to 625. At 625, method 600 may include producing a chargingtorque with the engine. As discussed above, it may be understood hereinthat when operating the engine in engine speed control mode, enginetorque may be varied to achieve a desired engine speed. Alternatively,when operating in engine torque control mode, engine speed may be variedto achieve a desired engine torque. Similarly, it may be understood thatwhen operating the electric machine in speed control mode, electricmachine torque may be varied to achieve a desired electric machinespeed. Alternatively, when operating the electric machine in torquecontrol mode, electric machine speed may be varied to achieve a desiredelectric machine torque.

Thus, at 625, there may be two options for producing charging torquewith the engine. In one example, the engine may be controlled in speedcontrol mode, with an arbitrary speed target, where the arbitrary speedtarget may include idle speed, or an elevated idle speed. In such anexample, the electric machine (e.g. 120) may be controlled in a torquecontrol mode. In another example, the engine may be operated in a torquecontrol mode, and the electric machine may be operated in speed controlmode, with a speed control target corresponding to a desired enginespeed.

Proceeding to 630, method 600 may include absorbing engine torque withthe electric machine. In such an example, it may be understood that theelectric machine is functioning as a generator to increase a level ofonboard energy storage at an onboard energy storage device (e.g. 132).More specifically, at 630, absorbing engine torque with the electricmachine may include converting alternating current generated via theelectric machine to direct current for storage at the energy storagedevice. A first inverter system controller (ISC1) (e.g. 134) may beutilized to convert alternating current from the electric machine todirect current, for example.

As discussed above, charging of the onboard energy storage device mayproceed until a desired level of onboard energy storage has beenachieved, in one example. In another example, charging of the onboardenergy storage device may proceed until either the desired level ofonboard energy storage has been achieved, or until vehicle operatingconditions change such that charging of the onboard energy storagedevice may not continue. In some examples, charging of the onboardenergy storage device may be a function of fuel in the fuel tank. Forexample, if fuel is below a threshold, then charging may bediscontinued, in some examples.

Responsive to charging the onboard energy storage device via absorbingengine torque with the electric machine, and converting alternatingcurrent to direct current for storage, method 600 may end.

Turning now to FIG. 7, a high level example method 700 for charging anonboard energy storage device, is shown. More specifically, method 700may comprise a sub-method of method 400 depicted at FIG. 4. Method 700may be utilized responsive to an indication that vehicle speed is belowa synchronous engine idle speed for first gear, where the engine isrunning and where high voltage charging of an onboard energy storagedevice (e.g. 132) is desired. In one example, method 700 may be carriedout further responsive to an indication that the vehicle is not fullystopped, that torque modulation via the driveline disconnect clutch(e.g. 137) is not desired, and that the brake pedal is not sufficientlyapplied. As an example, the brake pedal being not sufficiently appliedmay comprise the brake pedal not being depressed to a threshold amount.

Method 700 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 700 may be carried out by acontroller, such as controller 12 in FIG. 1, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 700 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), engine torqueactuator(s) (e.g. 204), selector forks (e.g. 372, 376, 378, 382), firstclutch actuator (e.g. 389), second clutch actuator (e.g. 387), drivelinedisconnect clutch actuator (e.g. 147), etc., according to the methoddepicted below.

Method 700 begins at 705 and may include engaging the first gear (e.g.320) of the dual clutch transmission (e.g. 125). For example, anappropriate synchronizer (e.g. 370) may be controlled to engage thefirst gear (e.g. 320), such that torque may be transferred between afirst input shaft (e.g. 302) and a first layshaft (e.g. 340) of the dualclutch transmission.

Proceeding to 710, method 700 may include locking the appropriate DCTclutch corresponding to first gear. More specifically, with first gearlocked via its appropriate synchronizer, at 710, method 700 may includecommanding capacity increased to the first clutch (e.g. 126), such thattorque may be transferred between the engine and the transmission.Furthermore, locking the DCT clutch at 710 may include controllingcapacity to a level where the clutch is not expected to undergo slippageduring the charging procedure of the onboard energy storage device.

With the DCT clutch corresponding to first gear in a lockedconfiguration, method 700 may proceed to 715. At 715, method 700 mayinclude locking the driveline disconnect clutch (e.g. 137). Locking thedriveline disconnect clutch at 715 may include applying a pressure tothe driveline disconnect clutch such that the driveline disconnectclutch is closed. In some examples, locking the driveline disconnectclutch at 715 may include commanding the driveline disconnect clutch tothe maximum capacity enabled for the driveline disconnect clutch.However, in other examples, locking the driveline disconnect clutch at715 may include supplying an amount of pressure to the drivelinedisconnect clutch such that the driveline disconnect clutch does notundergo any slippage during the charging of the onboard energy storagedevice. While the above example depicts a hydraulically actuateddriveline disconnect clutch, in other examples, the driveline disconnectclutch may be electrically actuated.

Proceeding to 720, method 700 may include producing a charging torquewith the engine. As discussed above, there may be two options forproducing charging torque with the engine. In one example, the enginemay be controlled in speed control mode, with an arbitrary speed target,where the arbitrary speed target may include idle speed, or an elevatedidle speed. In such an example, the electric machine (e.g. 120) may becontrolled in a torque control mode. In another example, the engine maybe operated in a torque control mode, and the electric machine may beoperated in speed control mode, with a speed control targetcorresponding to a desired engine speed. In still another example, theengine may be controlled in a torque control mode of operation, whilethe electric machine may additionally be controlled in a torque controlmode of operation.

Proceeding to 725, method 700 may include absorbing engine torque withthe electric machine. In such an example, it may be understood that theelectric machine may be functioning as a generator to increase a levelof onboard energy storage at an onboard energy storage device (e.g.132). More specifically, at 725, absorbing engine torque with theelectric machine may include converting alternating current generatedvia the electric machine to direct current for storage at the energystorage device. A first inverter system controller (ISC1) (e.g. 134) maybe utilized to convert alternating current from the electric machine todirect current, for example.

As discussed above, charging of the onboard energy storage device mayproceed until a desired level of onboard energy storage has beenachieved, in one example. In another example, charging of the onboardenergy storage device may proceed until either the desired level ofonboard energy storage has been achieved, or until vehicle operatingconditions change such that charging of the onboard energy storagedevice may not continue. In some examples, charging of the onboardenergy storage device may be a function of fuel in the fuel tank. Forexample, if fuel is below a threshold, then charging may bediscontinued, in some examples.

Responsive to charging the onboard energy storage device via absorbingengine torque with the electric machine, and converting alternatingcurrent to direct current for storage, method 700 may end.

Turning now to FIG. 8, a high level example method 800 for conducting anengine startup, is shown. More specifically, method 800 may comprise asub-method of method 400 depicted at FIG. 4. Method 800 may be utilizedresponsive to an indication that a vehicle speed is below a synchronousengine idle speed for first gear, where the engine is not indicated tobe running, and where an engine start is desired.

Method 800 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 800 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 800 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), engine torqueactuator(s) (e.g. 204), selector forks (e.g. 372, 376, 378, 382), firstclutch actuator (e.g. 389), second clutch actuator (e.g. 387), drivelinedisconnect clutch actuator (e.g. 147), etc., according to the methoddepicted below.

Method 800 begins at 805, and may include determining a desiredtransmission gear for the engine startup event. The desired gear may bea function of vehicle speed, load, etc., for example. In other examples,the desired gear may be additionally or alternatively selected such thattorque coordination errors between clutch capacity (e.g. DCT clutchcapacity and/or driveline disconnect clutch capacity) and motorcompensation torque may minimally disturb the driveline during theengine start event. In some examples, the desired gear may comprise agear already selected via an appropriate synchronizer. However, in otherexamples, the desired transmission gear may not comprise a gear alreadyselected via an appropriate synchronizer. For example, as the engine isnot running, in some examples no synchronizers may be engaging any ofthe available gears of the dual clutch transmission. As an example, thedesired gear may comprise a first gear (e.g. 320). As another example,the desired gear may comprise a top gear (e.g. seventh gear 332).

Proceeding to 810, method 800 may include locking the transmission inthe desired gear. For example, if the desired gear comprises first gear(e.g. 320), then locking the transmission in the desired gear maycomprise engaging the first gear with its appropriate synchronizer (e.g.370). Alternately, if the desired gear comprises a top gear, such asseventh gear (e.g. 332), then locking the transmission in the desiredgear may comprise engaging the top gear with its appropriatesynchronizer (e.g. 370).

With the desired transmission gear locked, method 800 may proceed to815. At 815, method 800 may include controlling the driveline disconnectclutch such that the driveline disconnect clutch (e.g. 137) undergoesslip during the engine starting event. More specifically, at 815, method800 may include controlling capacity of the driveline disconnect clutchequal to driver demand. As discussed above, the driveline disconnectclutch may be hydraulically actuated in some examples, or electricallyactuated in other examples.

Proceeding to 820, method 800 may include controlling electric machine(e.g. 120) speed to the minimum engine idle speed. More specifically, at820, method 800 may include controlling the engine in a speed controlmode of operation, where the speed target is set to the minimum engineidle speed. Furthermore, at 820, method 800 may include controllingelectric machine feedforward torque to estimated DCT clutch capacitymultiplied by the transmission gear ratio, plus driver demanded torque.

Proceeding to 825, method 800 may include commanding capacity to theappropriate clutch of the desired gear to crank the engine. Morespecifically, if the desired gear was either first gear (e.g. 320), orseventh gear (e.g. 332), then the appropriate clutch may comprise thefirst clutch (e.g. 126). Commanding increased capacity to theappropriate clutch of the desired gear to crank the engine at 825 mayinclude commanding a capacity to the appropriate clutch to be greaterthan an engine cranking torque. In other words, capacity to theappropriate clutch may be controlled such that an amount of torque tocrank the engine may be overcome, without resulting in slippage of theappropriate clutch. Method 800 may then end. While not explicitlyillustrated, it may be understood that after the engine cranking phaseas detailed by method 800, the engine may be continued to run via thevehicle controller commanding fuel inj ection and spark to the enginecylinders.

Turning to FIG. 9, a high level example method 900 for shutting down avehicle engine, is shown. More specifically, method 900 may comprise asub-method of method 400 depicted at FIG. 4. Method 900 may be utilizedresponsive to an indication that vehicle speed is either above or belowsynchronous engine idle speed for first gear, and that the engine isrunning, but is not still desired to be continued running.

Method 900 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 900 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 900 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as engine torque actuator(s) (e.g. 204), etc.,according to the method depicted below.

Method 900 begins at 905 and may include the vehicle controller reducingan engine torque command to zero. Proceeding to 910, method 900 mayinclude fully opening an appropriate DCT clutch. In other words, becausethe engine was in operation, it may be understood that in some examplesengine torque may be transferred to the transmission via the firstclutch (e.g. 126) or second clutch (e.g. 127). Thus, responsive to anindication that either the first clutch or second clutch is at leastpartially closed, the clutch that is at least partially closed may becommanded to be fully open, such that no torque may be transferredbetween the engine and the dual clutch transmission (e.g. 125). Asdiscussed above, clutch capacity may be a function of pressure suppliedto the clutch. Thus, fully opening the clutch may include adjustinghydraulic pressure supplied to the clutch, such that the clutch becomesfully open. As an example, no hydraulic pressure may be supplied to theclutch, such that the clutch becomes fully open. Furthermore, while notexplicitly shown, it may be understood that both transmission inputclutches (e.g. 126 and 127) may be commanded to fully open states, at910.

With the engine torque commanded to zero torque, and with the DCTclutches commanded to fully open configurations, method 900 may proceedto 915. At 915, method 900 may include spinning down the engine.Spinning down the engine at 915 may include the engine speed steadilydecreasing over time, the result of the engine torque commanded to zerotorque, and further the result of the DCT clutches being fully opened.Responsive to engine speed decreasing below a threshold speed, method900 may proceed to 920, and may include cutting fuel (and spark) to theengine. For example, fuel injectors (e.g. 66B) may be commanded via thecontroller to cease injection of fuel into the engine combustionchambers. Furthermore spark plugs (e.g. 92B) may be commanded via thecontroller to stop providing spark to the engine combustion chambers.Method 900 may then end.

Turning now to FIG. 10, a high level example method 1000 for conductingan engine starting procedure, is shown. More specifically, method 1000may comprise a sub-method of method 400 depicted at FIG. 4. Method 1000may be utilized responsive to an indication that vehicle speed is abovesynchronous engine idle speed for first gear, and further responsive toan indication that an engine start is desired.

Method 1000 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 1000 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 900 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), engine torqueactuator(s) (e.g. 204), selector forks (e.g. 372, 376, 378, 382), firstclutch actuator (e.g. 389), second clutch actuator (e.g. 387), drivelinedisconnect clutch actuator (e.g. 147), etc., according to the methoddepicted below.

Method 1000 begins at 1005, and may include locking the transmission ina top gear. For example, referring to FIG. 3, for a dual clutchtransmission with seven gears (not including reverse gear), top gear maybe understood to comprise the seventh gear (e.g. 332). Morespecifically, at 1005, locking the transmission in top gear may includethe vehicle controller commanding an appropriate synchronizer (e.g. 370)to engage the top gear, such that torque may be transferred between theinput shaft corresponding to the top gear, and the layshaftcorresponding to the top gear. For example, in a case where top gear isseventh gear (e.g. 332), then torque may be transferred between thefirst input shaft (e.g. 302), and the first layshaft (e.g. 340),responsive to the vehicle controller commanding the top gear to beengaged via the appropriate synchronizer (e.g. 370).

Responsive to an indication that the top gear of the transmission hasbeen locked, or engaged via its appropriate synchronizer, method 1000may proceed to 1010. At 1010, method 1000 may include commanding ormaintaining the driveline disconnect clutch (e.g. 137) hard locked. Asdiscussed above, locking the driveline disconnect clutch at 1010 mayinclude the vehicle controller sending a signal to an actuator (e.g.147) of the driveline disconnect clutch, which may result in applicationof a pressure to the driveline disconnect clutch such that the drivelinedisconnect clutch is closed. In other examples, the driveline disconnectclutch may be electrically actuated. In some examples, locking thedriveline disconnect clutch at 1010 may include commanding the drivelinedisconnect clutch to the maximum capacity enabled for the drivelinedisconnect clutch. However, in other examples, locking the drivelinedisconnect clutch at 1010 may include supplying an amount of pressure tothe driveline disconnect clutch such that the driveline disconnectclutch does not undergo slippage during the starting of the engine.

Proceeding to 1015, method 1000 may include using the DCT clutchcorresponding to the shaft associated with the locked top gear to crankthe engine. For example, if top gear comprises seventh gear (e.g. 332),and where engaging the seventh gear allows for transfer of torquebetween the first input shaft (e.g. 302) and the first layshaft (e.g.340), then the corresponding DCT clutch used to crank the engine may beunderstood to be the first clutch (e.g. 126). More specifically, at1015, method 1000 may include the vehicle controller commanding acapacity to the appropriate clutch greater than engine cranking torque.In other words, capacity to the appropriate clutch may be controlledsuch that an amount of torque to crank the engine may be overcome,without resulting in excessive slippage of the appropriate clutch.

While not explicitly illustrated, in some examples, method 1000 mayfurther include partially engaging, or in other words, applying somecapacity via an appropriate synchronizer to a high gear on the shaftthat does not comprise the top-gear shaft. For example, if top gearcomprises seventh gear (e.g. 332), and seventh gear is associated withthe first input shaft (e.g. 302) and the first layshaft (e.g. 340), thensome capacity may be applied to sixth gear (e.g. 330), where sixth gearis associated with the second input shaft (e.g. 304) and the secondlayshaft (e.g. 342). More specifically, the vehicle controller maycommand an appropriate synchronizer to at least partially engage thehigher gear not associated with the input shaft of the top gear.However, in some examples, method 1000 may not include applying somecapacity to the higher gear not associated with the input shaft of thetop gear. In a case where some capacity is applied to a synchronizercorresponding to a high gear on the shaft that does not comprise thetop-gear shaft, such an action may be conducted because there may beenergy stored in the non-top-gear shaft. By applying capacity to thesynchronizer corresponding to the high gear on the non-top-gear shaft,positive torque may be transmitted to the wheels. Such a procedure mayreduce a need for an engine starting torque reserve, for example.

Proceeding to 1020, method 1000 may include compensating for enginecranking torque with the electric machine (e.g. 120). More specifically,with the vehicle traveling at a speed greater than the synchronousengine idle speed for first gear, utilizing driveline torque to crankthe engine may result in undesired vehicle deceleration if notcompensated for. Accordingly, at 1020, method 1000 may include thevehicle controller commanding the electric machine (e.g. 120) to outputa positive torque to the drive wheels (e.g. 131). It may be understoodthat the amount of positive torque output to the drive wheels maycomprise an amount substantially equivalent to the amount of torquerequested to crank the engine by applying capacity to the appropriateDCT clutch. More specifically, the motor torque command may equal anestimated DCT clutch capacity multiplied by the transmission gear ratioplus the driver demand torque, minus the synchronizer capacitymultiplied by the synchronizer torque ratio. By commanding a positivetorque via the electric machine at a level substantially equivalent tothe amount of torque requested to crank the engine, driver demandedwheel torque may be maintained during the engine start event.

Turning now to FIG. 11, a high-level example method 1100 for charging anonboard energy storage device, is shown. More specifically, method 1100may comprise a sub-method of method 400 depicted at FIG. 4. Method 1100may be utilized responsive to an indication that a vehicle speed isgreater than synchronous engine idle speed for first gear, and furtherresponsive to an indication that the engine is in operation (e.g.combusting air and fuel), and that the engine is desired to bemaintained running, or in other words, maintained engine operation isdesired.

Method 1100 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 1100 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 1100 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), engine torqueactuator(s) (e.g. 204), selector forks (e.g. 372, 376, 378, 382), firstclutch actuator (e.g. 389), second clutch actuator (e.g. 387), drivelinedisconnect clutch actuator (e.g. 147), etc., according to the methoddepicted below.

Method 1100 begins at 1105 and may include engaging the first gear (e.g.320) of the dual clutch transmission (e.g. 125). For example, anappropriate synchronizer (e.g. 370) may be controlled to engage thefirst gear (e.g. 320), such that torque may be transferred between afirst input shaft (e.g. 302) and a first layshaft (e.g. 340) of the dualclutch transmission.

Proceeding to 1110, method 1100 may include locking the appropriate DCTclutch corresponding to first gear. More specifically, with first gearlocked, or engaged, via its appropriate synchronizer, at 1110, method1100 may include commanding capacity increased to the first clutch (e.g.126), such that torque may be transferred between the engine and thetransmission. Furthermore, locking the DCT clutch at 1110 may includecontrolling capacity to a level where the clutch is not expected toundergo excessive slippage during the charging procedure of the onboardenergy storage device.

With the DCT clutch corresponding to first gear in a lockedconfiguration, method 1100 may proceed to 1115. At 1115, method 1100 mayinclude locking the driveline disconnect clutch (e.g. 137). Locking thedriveline disconnect clutch at 1115 may include applying a pressure tothe driveline disconnect clutch such that the driveline disconnectclutch is closed. In some examples, locking the driveline disconnectclutch at 1115 may include commanding the driveline disconnect clutch tothe maximum capacity enabled for the driveline disconnect clutch.However, in other examples, locking the driveline disconnect clutch at1115 may include supplying an amount of pressure to the drivelinedisconnect clutch such that the driveline disconnect clutch does notundergo any slippage during the charging of the onboard energy storagedevice. While the above example depicts a hydraulically actuateddriveline disconnect clutch, in other examples, the driveline disconnectclutch may be electrically actuated.

Proceeding to 1120, method 1100 may include producing a charging torquewith the engine. For example, the engine may be controlled in a torquecontrol mode of operation, while the electric machine may additionallybe controlled in a torque control mode of operation.

Proceeding to 1125, method 1100 may include absorbing engine torque withthe electric machine. In such an example, it may be understood that theelectric machine may be functioning as a generator to increase a levelof onboard energy storage at an onboard energy storage device (e.g.132). More specifically, at 1125, absorbing engine torque with theelectric machine may include converting alternating current generatedvia the electric machine to direct current for storage at the energystorage device. A first inverter system controller (ISC1) (e.g. 134) maybe utilized to convert alternating current from the electric machine todirect current, for example.

As discussed above, charging of the onboard energy storage device mayproceed until a desired level of onboard energy storage has beenachieved, in one example. In another example, charging of the onboardenergy storage device may proceed until either the desired level ofonboard energy storage has been achieved, or until vehicle operatingconditions change such that charging of the onboard energy storagedevice may not continue. In some examples, charging of the onboardenergy storage device may be a function of fuel in the fuel tank. Forexample, if fuel is below a threshold, then charging may bediscontinued, in some examples.

Responsive to charging the onboard energy storage device via absorbingengine torque with the electric machine, and converting alternatingcurrent to direct current for storage, method 1100 may end.

The methods described above with regard to FIGS. 4-11 relate to avehicle system where the vehicle may not include a dedicated enginestarter motor. More specifically, an ISG (e.g. 142) may not be includedin the vehicle system, but high voltage charging and engine startingprocedures may be conducted via controlling a capacity of the drivelinedisconnect clutch, in conjunction with controlling capacity of one ormore DCT clutches. However, there may be examples where the vehicle mayinclude an ISG, where engine starting may be desired in response to theISG not functioning as desired. Such an example will be discussed infurther detail below with regard to the methods depicted at FIGS. 13. Inother examples, for example a change-of-mind event during an engineshutdown procedure, an ISG may not be able to start the engine fastenough to satisfy an acceleration request. In such an example, capacityof a clutch of the DCT may be utilized to rapidly crank the engine, asdiscussed above and which will be further elaborated on below withregard to FIG. 12. In still other examples, in response to a lift-pedalevent, where an onboard energy storage device is unable to acceptfurther charge, thus limiting an amount of regenerative braking that maybe conducted, the engine may be rapidly started in a deceleration fuelshut off mode of operation, such that engine braking may provide aconsistent vehicle deceleration expected by the vehicle operator.

Turning now to FIG. 12, a high level example method 1200 for conductingan engine start, or engine pullup, responsive to a change-of-mind eventwhile the engine is in the process of shutting down, is shown. Such amethod may be utilized in some examples either in lieu of, or inaddition to, torque supplied via an ISG (e.g. 142) for cranking theengine, as will be discussed below.

Method 1200 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 1200 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 1200 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), engine torqueactuator(s) (e.g. 204), selector forks (e.g. 372, 376, 378, 382), firstclutch actuator (e.g. 389), second clutch actuator (e.g. 387), etc.,according to the method depicted below.

Method 1200 begins at 1205, and may include indicating whether thevehicle is in motion, and may further include indicating whether anengine shutdown is in progress. For example, it may be indicated thatthe vehicle is moving via one or more wheel speed sensor(s) (e.g. 195).An engine shutdown event may be commanded via the vehicle controller,for example, responsive to vehicle operating conditions. If, at 1205, itis indicated that the vehicle is not moving, and/or an engine shutdownevent is not in progress, method 1205 may proceed to 1210. At 1210,method 1200 may include maintaining vehicle operating conditions. Forexample, if the engine is in operation, the engine may be maintained inoperation. Still further, if the engine is not in operation, the enginemay be maintained in a non-operative state. In a case where the vehicleis being propelled at least in part via an electric machine (e.g. 120)or electric motor(s) (e.g. 133 a, 133 b), then the vehicle may becontinued to be propelled at least in part via the electric machine orelectric motors, for example. Method 1200 may then end.

Returning to 1205, responsive to an indication that the vehicle is inmotion and that an engine shutdown event is in progress, method 1200 mayproceed to 1215. At 1215, method 1200 may include indicating whether achange of mind event is in progress. More specifically, a change of mindevent may comprise an event for which the engine shutdown event inprogress is suddenly not desired, or requested. A change of mind eventmay result from an unexpected change in traffic conditions, or becausethe vehicle operator has changed the state of one or more operatoroperable control devices such that the control system logic acts tore-start the engine. In such a change of mind event, it may be desirableto re-start the engine of the vehicle in as short a time as possible.Thus, such a change of mind event may comprise a vehicle operatorstepping into an accelerator pedal (e.g. 192) more than a thresholdamount during the engine shutdown event. Such a change of mind event maybe further based on torque limits of either the electric machine(e.g.120) or electric motors (e.g. 133 a, 133 b). For example, if theincreased desire for wheel torque via the change of mind event cannot bemet via increasing torque to the wheels via either the electric machine(e.g. 120) or electric motor(s) (e.g. 133 a, 133 b), then an enginepullup, or engine start, may be desired.

Responsive to an indication that a change of mind event is not takingplace during the engine shutdown event, method 1200 may proceed to 1220,and may include finishing engine shutdown, as described in detail atFIG. 9. Method 1200 may then end.

Returning to 1215, responsive to an indication that a change of mindevent has occurred during the engine shutdown, method 1200 may proceedto 1225. At 1225, method 1200 may include using transmission clutches(e.g. 126, 127) in conjunction with the electric machine (e.g. 120), orin some examples, electric motor(s) (e.g. 133 a, 133 b), to re-engageand pull up the engine quickly. In some examples such a strategy may bein lieu of an ISG (e.g. 142), or in other examples, in addition tocranking torque provided via the ISG. Such a method for usingtransmission clutches in conjunction with the electric machine toquickly pull up the engine is depicted above at FIG. 15. Method 1200 maythen end.

Proceeding to FIG. 13, a high level example method 1300 for starting anengine, is shown. More specifically, method 1300 includes indicatingwhether an engine start is desired, and if the vehicle is in a failuremode effects management (FMEM) condition, then the engine may be startedvia using transmission clutches in conjunction with either the electricmachine (e.g. 120) or electric motor(s) to start the engine.Alternatively, in a case where the vehicle is not in an FMEM condition,then the engine may be started using an ISG (e.g. 142). Discussedherein, an FMEM condition may include a strategy at the vehiclecontroller designed to maintain vehicle operation if one or morecomponents of the vehicle are indicated to not be functioning asdesired, for example, if the ISG is indicated to not be functioning asdesired.

Method 1300 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 1300 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 1300 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), electricmotor(s) (e.g. 133 a, 133 b), engine torque actuator(s) (e.g. 204),selector forks (e.g. 372, 376, 378, 382), first clutch actuator (e.g.389), second clutch actuator (e.g. 387), etc., according to the methoddepicted below.

Method 1300 begins at 1305, and may include indicating whether theengine is off with the vehicle stopped. For example, it may bedetermined whether the engine is not rotating, via, for example, enginespeed sensor(s) (e.g. 277). Furthermore, wheel speed sensor(s) (e.g.195) may be utilized to determine whether the vehicle is stopped, ascompared to the vehicle being in motion.

If, at 1305, it is indicated that the engine is not off and that thevehicle is not stopped, method 1300 may proceed to 1310, and may includemaintaining current vehicle operation conditions. For example, if theengine is in operation, then the engine may be maintained in operation.Method 1300 may then end.

Returning to 1305, responsive to an indication that the engine is offand that the vehicle is stopped, method 1300 may proceed to 1315. At1315, it may be determined as to whether an engine start is desired. Anindication of a desired engine start may be communicated to the vehiclecontroller upon a vehicle operator lifting a foot off of a brake pedal(e.g. 156), pressing an accelerator pedal (e.g. 192), etc. Morespecifically, the vehicle may comprise a start/stop vehicle, where theengine operation is discontinued during idle stops, and where engineoperation is resumed responsive to the vehicle operator releasing thebrake pedal, pressing the accelerator pedal, etc. In another example, adesired engine start may be communicated to the vehicle controller uponthe vehicle operator changing a state of one or more operator operablecontrol devices such that the control system logic acts to re-start theengine.

If, at 1315, it is indicated that an engine start is not desired, method1300 may proceed to 1310, and may include maintaining current vehicleoperating conditions. For example, the engine may be maintained off andthe vehicle may be maintained stopped. Method 1300 may then end.

Returning to 1315, responsive to an indication that an engine start isdesired, method 1300 may proceed to 1320. At 1320, method 1300 mayinclude indicating whether the ISG (e.g. 142) is in an FMEM condition.In other words, it may be indicated whether the ISG function isdegraded, or insufficient for starting the engine. Such an indicationmay be communicated to the vehicle controller, for example. If, at 1320,it is indicated that the ISG is not in a FMEM condition, method 1300 mayproceed to 1325. At 1325, method 1300 may include starting the enginevia the ISG, in a fashion commonly known in the art. Briefly, startingthe engine via the ISG may include cranking the engine via torqueprovided via the ISG, and then starting fuel injection and providingspark to the engine cylinders. Method 1300 may then end.

While not explicitly illustrated, in an example where the vehicle systemdoes not include an ISG, then the vehicle may be started according toFIG. 15, as will be discussed in further detail below.

Returning to 1320, responsive to an indication that the ISG is in anFMEM condition, and further responsive to an indication that an enginestart is desired, method 1300 may proceed to 1330. At 1330, method 1300may include commanding the electric machine (e.g. 120), or in someexamples commanding the electric motor(s) (e.g. 133 a, 133 b) to propelthe vehicle to a minimum vehicle speed threshold. The minimum vehiclespeed threshold may comprise a minimum vehicle speed for cranking theengine according to the method depicted at FIG. 15. Responsive to anindication that the vehicle is traveling at the minimum vehicle speedthreshold, which may be indicated, for example, via wheel speedsensor(s) (e.g. 195), method 1300 may proceed to 1335. At 1335, method1300 may include using transmission clutches (e.g. 126, 127) inconjunction with the electric machine (e.g. 120) or electric motor(s)(e.g. 133 a, 133 b) to pull up the engine quickly in lieu of thedegraded ISG. Such a method for starting the engine is depicted above atFIG. 15. Briefly, such a method may include selecting a gear ratio viathe appropriate synchronizer to achieve desired cranking engine speedduring/after clutch engagement for the current vehicle speed. Such amethod may further include engaging the appropriate clutch and adjustingelectric machine (e.g. 120), or electric motor (e.g. 133 a, 133 b),torque to cancel any driveline torque disturbance resulting from theengine bump start. Method 1300 may then end.

Proceeding now to FIG. 14, a high level example method 1400 forconducting an engine start event, is shown. More specifically,responsive to a condition where the vehicle is moving and the engine isnot in operation (e.g. not spinning and not combusting air and fuel),and further responsive to the vehicle operator lifting their foot offthe accelerator pedal (e.g. lift pedal event), it may be determinedwhether the onboard energy storage device can accept further energystorage, or further charge. If it is determined that the onboard energystorage device is unable to accept further charge, then the engine maybe started via use of an appropriate transmission clutch (e.g. 126, 127)to quickly pull up the engine. The engine may be pulled up in adeceleration fuel shutoff (DFSO) condition, to enable consistent vehicledeceleration via engine braking, as will be discussed in further detailbelow.

Method 1400 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 1400 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 1400 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), electricmotor(s) (e.g. 133 a, 133 b), engine torque actuator(s) (e.g. 204),selector forks (e.g. 372, 376, 378, 382), first clutch actuator (e.g.389), second clutch actuator (e.g. 387), etc., according to the methoddepicted below.

Method 1400 begins at 1405 and may include indicating whether thevehicle is in motion, and whether the engine is off. As discussed above,whether the vehicle is moving may be indicated via wheel sensor(s) (e.g.195), and the operational state of the engine may be communicated to thevehicle controller via engine speed sensor(s) (e.g. 277), status of fuelinjector(s) (e.g. 66B), etc.

If, at 1405, it is indicated that the vehicle is not in motion or thatthe engine is in operation, method 1400 may proceed to 1410. At 1410,method 1400 may include maintaining current vehicle operatingconditions. For example, if the engine is in operation, the engine maybe maintained in operation, including maintaining fueling and spark tothe engine. Furthermore, if the vehicle is in motion, the vehicle may bemaintained in motion, without changing operating conditions related topropelling the vehicle. Method 1400 may then end.

Returning to 1405, responsive to an indication that the vehicle is inmotion and that the engine is not in operation, method 1400 may proceedto 1415. At 1415, method 1400 may include determining whether a liftpedal event is indicated. For example, a lift pedal event may comprise avehicle operator stepping off of an accelerator pedal (e.g. 192). Insome examples, the lift pedal event may include the vehicle operatorcompletely stepping off of the accelerator pedal, while in otherexamples the lift pedal event may include the vehicle operator steppingoff of the accelerator pedal a threshold amount. If, at 1415, a liftpedal event is not indicated, method 1400 may proceed to 1420, and mayinclude maintaining current vehicle operating conditions. For example,as the vehicle is indicated to be in motion with the engine off, it maybe understood that the vehicle is traveling in an electric only mode ofoperation. In such a mode of operation, either the electric machine(e.g. 120), or the electric motor(s) (e.g. 133 a, 133 b), may beproviding the propulsive power to propel the vehicle. In such a case,the vehicle may be maintained being propelled via the electric machineor electric motors, for example. Furthermore, the engine may bemaintained in an off, or non-operational state. Method 1400 may thenend.

Returning to 1415, responsive to an indication that the vehicle is inmotion with the engine off, and further responsive to an indication of alift pedal event, method 1400 may proceed to 1425. At 1425, method 1400may include indicating whether the onboard energy storage device (e.g.132) may accept further energy storage, or charge. Such a determinationmay include an indication of a current level of charge of the onboardenergy storage device, temperature of the onboard energy storage device,etc. If, at 1425, it is indicated that the onboard energy storage deviceis capable of accepting further charge, method 1400 may proceed to 1430.At 1430, method 1400 may include utilizing regenerative braking (viaeither the electric machine or electric motor(s)) to provide consistentdeceleration of the vehicle, as is commonly understood in the art.Briefly, hybrid electric vehicles, such as the vehicle depicted at FIG.1A, FIG. 2 and FIG. 3, may provide regenerative braking, in whichkinetic energy is converted by an electric motor (e.g. 120 or 133 a, 133b) into storable energy during braking. The recovered energy may thus besubsequently utilized for vehicle propulsion. Method 1400 may then end.

Returning to 1425, responsive to an indication that the onboard energystorage device is not capable of accepting further charge, method 1400may proceed to 1435. At 1435, method 1400 may include using transmissionclutches (e.g. 126, 127) in conjunction with the electric machine (e.g.120) or electric motor(s) (e.g. 133 a, 133 b) to quickly restart theengine. Such a method for using transmission clutches in conjunctionwith the electric machine to quickly pull up the engine is depictedabove at FIG. 15. Significantly, starting the engine at 1435 may includecranking the engine and subsequently operating the engine in adeceleration fuel shut off (DFSO) mode of operation. For example, theengine may be operated by maintaining opening/closing of intake andexhaust valves, but where fueling and spark is not provided to each ofthe individual combustion chambers of the engine. By operating theengine without providing fueling and spark (e.g. in DFSO), consistentdeceleration of the vehicle may be provided via engine compressionbraking. Method 1400 may then end.

While not explicitly illustrated, in some examples the vehicle systemsdescribed for the methods depicted at FIGS. 12-14 may include adriveline disconnect clutch (e.g. 137). In such examples, it may beunderstood that for each of methods 12-14, the driveline disconnectclutch may be commanded via the vehicle controller to a lockedconfiguration during starting of the engine.

Turning now to FIG. 15, a method 1500 for executing an engine start, isshown. More specifically, method 1500 may comprise a sub-method ofmethods 1200, 1300, and 1400, depicted above at FIG. 12, FIG. 13, andFIG. 14, respectively.

Method 1500 will be described with reference to the systems describedherein and shown in FIGS. 1A-3, though it should be understood thatsimilar methods may be applied to other systems without departing fromthe scope of this disclosure. Method 1500 may be carried out by acontroller, such as controller 12 in FIG. 1A, and may be stored at thecontroller as executable instructions in non-transitory memory.Instructions for carrying out method 1500 and the rest of the methodsincluded herein may be executed by the controller based on instructionsstored on a memory of the controller and in conjunction with signalsreceived from sensors of the engine system, such as the sensorsdescribed above with reference to FIGS. 1A-3. The controller may employdriveline actuators such as electric machine (e.g. 120), electricmotor(s) (e.g. 133 a, 133 b), engine torque actuator(s) (e.g. 204),selector forks (e.g. 372, 376, 378, 382), first clutch actuator (e.g.389), second clutch actuator (e.g. 387), etc., according to the methoddepicted below.

Method 1500 begins at 1505 and may include estimating a minimum amountof torque to start an engine. Such an estimate may include determiningengine stopping position via engine position sensor(s) (e.g. 118B), forexample. Such an estimate may be further based on engine temperature,measured via engine temperature sensor(s) (e.g. 277) for example.

Subsequent to determining the minimum amount of torque to start theengine, method 1500 may proceed to 1510. At 1510, method 1500 mayinclude determining a desired capacity to apply to an appropriate DCTclutch (e.g. 126, 127) in order to crank the engine. Such adetermination may be a function of the estimated minimum amount oftorque to start the engine. As an example, the desired capacity to applyto the appropriate DCT clutch may increase as the minimum amount oftorque to start the engine increases, while the desired capacity toapply to the appropriate DCT clutch may decrease as the minimum amountof torque to start the engine decreases.

Proceeding to 1515, method 1500 may include determining a maximum amountof electric machine (e.g. 120) torque, or in some examples, a maximumamount of electric motor (e.g. 133 a, 133 b) torque. More specifically,a maximum amount of electric machine (or electric motor) torque maycomprise a maximum current amount of electric machine (or electricmotor) torque. Such a maximum amount may be a function of a currentlevel of onboard energy storage, for example. Such a maximum amount mayfurther be a function of current temperature of the electric machine (orelectric motors).

Proceeding to 1520, method 1500 may include determining an amount ofelectric machine (or electric motor) torque available to compensate forthe engine cranking torque desired to start the engine. For example, theamount of electric machine, or electric motor, torque available tocompensate for engine cranking torque may comprise maximum torque(determined at step 1515) minus any electric machine or motor torquebeing utilized prior to attempting to start the engine. The differencemay comprise an amount of electric machine torque available tocompensate for engine starting torque at 1520.

Proceeding to 1525, method 1500 may include determining a desiredtransmission gear to engage. For example, as motor torque limitsdecrease, the desired gear may increase. Alternatively, as motor torquelimits increase, the desired gear may decrease. The motor torque limitsmay comprise the amount of torque available for compensating enginecranking torque, as discussed above. Thus, as an example, consider asituation where motor torque limits are low. In such a case, a highgear, for example sixth gear (e.g. 330), may be desired. As anotherexample, consider a situation where motor torque limits are high. Insuch a case, a low gear, for example second gear (e.g. 322), may bedesired. Such examples are meant to be illustrative, and are not meantto be limiting.

Responsive to determining the desired transmission gear at 1525, method1500 may proceed to 1530. At 1530, method 1500 may include determiningwhether the desired gear is engaged. For example, it may be determinedwhether an appropriate synchronizer is engaged with the desired gear. Asdiscussed above, engaging an appropriate synchronizer with a desiredgear may enable torque to be transferred between a corresponding inputshaft and corresponding layshaft of the DCT. As an example, indicatingwhether the appropriate synchronizer is engaged with the desired gearmay be carried out via synchronizer position sensor(s) (e.g. 277). If,at 1530, it is indicated that the desired transmission gear is notengaged, method 1500 may proceed to 1535, and may include controllingthe DCT synchronizers to engage the desired gear. Specifically, thevehicle controller may command a shift fork actuator (e.g. 388) tocontrol an appropriate shift fork to maneuver an appropriatesynchronizer to engage the desired gear.

Responsive to an indication that the desired transmission gear isengaged, method 1500 may proceed to 1540. At 1540, method 1500 mayinclude determining an amount of pressure to apply to the appropriateDCT clutch, to achieve the desired crank phase clutch capacity. Forexample, a pressure to torque transfer function may be stored at thecontroller, which may enable an accurate estimation of an amount ofpressure to apply to the appropriate clutch to achieve the desired crankphase clutch capacity.

Proceeding to 1545, in response to determining the amount of pressure toapply to the appropriate DCT clutch to achieve the desired crank phaseclutch capacity, method 1500 may include commanding the determinedamount of pressure applied to the appropriate DCT clutch. Morespecifically, an appropriate clutch actuator (e.g. 387, 389) may becommanded via the vehicle controller to actuate a DCT clutch valve (e.g.387A, 389A). As an example, the appropriate valve may be duty cycledsuch that the determined amount of pressure may be applied to theappropriate DCT clutch. More specifically, in a case where the desiredgear comprises sixth gear (e.g. 330), then the appropriate clutch maycomprise second clutch (e.g. 127). In such an example, the appropriateclutch actuator may comprise second clutch actuator (e.g. 387), and theappropriate clutch valve may comprise second clutch valve (e.g. 387A).Such an example is meant to be illustrative, and will be referred tofurther below for clarity with regard to method 1500.

Proceeding to 1550, method 1500 may include measuring DCT clutchpressure for the appropriate clutch. In the example where the desiredgear is sixth gear (e.g. 330), then the appropriate clutch may comprisesecond clutch valve (e.g. 387A).

Continuing to 1555, method 1500 may include estimating DCT clutchcapacity for the appropriate clutch. For example DCT clutch capacity forthe appropriate clutch may be estimated via any means known in the art.For example, clutch torque may be estimated via an observer theory ofcontrol engineering which may comprise a method of calculating a torquethat occurs when a clutch disc slips based on an engine torque. Inanother example, clutch torque may be estimated simply by using a valueof the commanded torque. In still another example, clutch torque may beestimated using a torque measurement device.

Proceeding to 1560, method 1500 may include measuring transmission inputspeed and engine speed. More specifically, in the example where thedesired gear comprises sixth gear (e.g. 330), and the appropriate clutchincludes the second clutch (e.g. 127), then measuring transmission inputspeed may comprise measuring speed of the second transmission inputshaft (e.g. 304). Such a measurement may conducted via one or moresecond input shaft speed sensor(s) (e.g. 277). Furthermore, engine speedmay be indicated via engine speed sensor(s) (e.g. 277). It may beunderstood that for both transmission input speed and engine speed,measuring such speeds at 1560 may comprise measuring rates of change(e.g. RPM/sec) of engine speed and transmission input speed, forexample.

Responsive to an indication of engine speed and transmission inputspeed, method 1500 may proceed to 1565. At 1565, method 1500 may includeestimating engine torque. Engine torque may be estimated as a functionof engine speed and transmission input speed, for example. With enginetorque estimated at 1565, method 1500 may proceed to 1570. At 1570,method 1500 may include calculating an amount of torque desired to beprovided via the electric machine (e.g. 120), or in some examples, viathe electric motors (e.g. 133 a, 133 b) to compensate for slipping DCTclutch capacity. In one example, such a calculation may be a function ofthe current transmission gear ratio (a function of the desired gear) andthe estimated DCT clutch capacity, estimated at step 1555. In anotherexample, such a calculation may be a function of a rate of change ofengine speed, provided at step 1560, and the engine torque estimate,provided at step 1565. Responsive to the calculation of the amount oftorque desired to be provided via the electric machine, or electricmotors, being completed, at 1570, method 1500 may further include thevehicle controller sending a signal to the electric machine (or electricmotors), commanding the calculated torque amount to be produced via theelectric machine (or electric motors) to compensate for the slipping DCTclutch capacity.

Proceeding to 1580, method 1500 may include determining whether theengine cranking phase is complete. More specifically the engine crankingphase may refer to a period of time where the engine does not havesufficient compression to enable the engine to be spun without anexternal power source, or in other words, before stable combustion hasbeen confirmed. The engine cranking phase may thus be determined to becomplete when the engine may be determined to be spinning on its own,via combustion of air and fuel. Responsive to an indication that theengine cranking phase is not yet complete, method 1500 may return to1550. Alternatively, responsive to the engine cranking phase beingindicated to be complete at 1580, method 1500 may end.

Turning now to FIG. 16, an example timeline 1600 for charging an onboardenergy storage device, is shown. Timeline 1600 represents a conditionwhere a vehicle speed is below a synchronous engine idle speed for firstgear (fully stopped in example timeline 1600), where the engine isrunning. However, as discussed above, such an example timeline may applyto an example condition where the vehicle is traveling below synchronousengine idle speed for first gear (but is not stopped), where torquemodulation via the driveline disconnect clutch (e.g. 137) is notdesired, but where a brake pedal is sufficiently depressed.

Timeline 1600 includes plot 1605, indicating a speed of the vehicle,over time. The vehicle may be either stopped, or at a speed greater than(+) stopped. Line 1606 represents a synchronous engine idle speed forfirst gear (e.g. 320). Timeline 1600 further includes plot 1610,indicating whether a first, or current gear is locked (L) or unlocked(U), and plot 1615, indicating whether a second, or desired gear, islocked or unlocked, over time. It may be understood that “locked” mayrefer to an appropriate synchronizer engaging the first (or second)gear, and unlocked may refer to a condition where an appropriatesynchronizer is not engaging the first (or second) gear. Timeline 1600further includes plot 1620, indicating a first clutch state, and plot1625, indicating a second clutch state, over time. It may be understoodthat “first clutch” may coordinate torque transfer between the engineand transmission via the first gear illustrated by plot 1610, while“second clutch” may coordinate torque transfer between the engine andtransmission via the second gear illustrated by plot 1615. Both thefirst clutch and second clutch may be open (O) or closed (C), orsomewhere in between (e.g. partially open, or partially closed).

Timeline 1600 further includes plot 1630, indicating whether a drivelinedisconnect clutch (e.g. 137) is open (O) or closed (C), over time.Timeline 1600 further includes plot 1635, indicating an engine speed,over time. Line 1636 represents an arbitrary engine speed target, whichmay comprise idle speed, or elevated idle speed, for example. Timeline1600 further includes plot 1640, indicating an engine torque, and plot1645, indicating an electric machine (e.g. 120) torque, over time.Torque may be either 0, or positive (+) or negative (−). Timeline 1600further includes plot 1650, indicating whether charging of an onboardenergy storage device (e.g. 132) is desired (Y), or not (N), over time.

At time t0, the vehicle is stopped, thus vehicle speed is belowsynchronous engine idle speed for first gear, represented by plot 1605.The current, or first gear, is engaged (locked) via its appropriatesynchronizer, indicated by plot 1610. The second gear, is not engaged(unlocked), indicated by plot 1615. Both clutches (e.g. 126, 127) are inan open configuration, and the driveline disconnect clutch is closed.The electric machine is not producing torque, indicated by plot 1645,and charging of the onboard energy storage device is not indicated to bedesired, indicated by plot 1650.

At time t1, charging of the onboard energy storage device is indicatedto be desired. Such an indication may be related to a level of onboardenergy storage being below a threshold, for example. Accordingly, adesired transmission gear is determined. The desired gear may comprise agear that enables the most energy efficient charging of the onboardenergy storage device, and may be a function of engine speed, engineload, temperature of the electric machine, etc. The desired gear maycomprise a gear selected to prevent the electric machine from beingclipped by its torque limit in a constant region of an electric machinecurve. Accordingly, at time t1, the first, or current gear, isdisengaged, or unlocked via its appropriate synchronizer. Furthermore,the driveline disconnect clutch is commanded via the controller to anopen configuration. The open configuration may comprise a configurationwhere any torque upstream of the driveline disconnect clutch is nottransferred to drive wheels, for example. Furthermore, the engine iscontrolled in a speed control mode of operation to a target speed,represented by line 1636. As mentioned above, the target speed maycomprise engine idle or elevated engine idle speed. Engine torqueincreases accordingly, illustrated by plot 1640.

At time t2, the desired gear is engaged via its appropriatesynchronizer. At time t3, the second clutch, indicated by plot 1625, iscommanded closed. With the second clutch commanded closed, it may beunderstood that engine torque may be transferred to the transmission viathe second gear, or desired gear. To absorb engine torque in order toincrease the level of onboard energy storage at the energy storagedevice, the electric machine is controlled in a torque control mode ofoperation. Thus, between time t3 and t4, engine torque is absorbed viathe electric machine, for storage at the onboard energy storage device.While the example timeline depicts producing a charging torque via theengine in speed control mode and absorbing the engine torque via theelectric machine in torque control mode, in an alternative example theengine may be controlled in torque control mode and the electric machinein speed control with a speed control target corresponding to thedesired engine speed.

At time t4, charging of the onboard energy storage device is no longerindicated to be desired. For example, further charging may not bedesired in response to a charge of the onboard energy storage deviceexceeding a threshold. Thus, the second clutch is opened, such thatengine torque is no longer transferred to the transmission. Between timet4 and t5, engine speed is reduced to the engine speed prior toconducting the charging operation, and engine torque decreasesaccordingly. Furthermore, electric machine torque is reduced to zerobetween time t4 and t5.

At time t5, the desired gear, indicated by plot 1615, is disengaged viaits appropriate synchronizer, and the driveline disconnect clutch iscommanded closed, indicated by plot 1730. At time t6, the gear that wasengaged prior to the charging operation, is re-engaged (e.g. first, orcurrent, gear re-engaged) via its appropriate synchronizer. Between timet6 and t7, the vehicle is maintained at the speed below synchronousengine idle speed for first gear.

While not explicitly illustrated in timeline 1600, it may be understoodthat instead of controlling the engine in speed control mode and theelectric machine in torque control mode, the engine may alternately becontrolled in torque control mode, with the electric machine in speedcontrol mode, as discussed above with regard to the method depicted atFIG. 5.

Proceeding to FIG. 17, another example timeline 1700 for charging anonboard energy storage device, is indicated. Timeline 1700 represents acondition where a vehicle speed is below a synchronous engine idlespeed, but is not fully stopped, and where torque modulation via adriveline disconnect clutch (e.g. 137) is desired. Timeline 1700includes plot 1705 indicating a speed of the vehicle, over time. Thevehicle may be either stopped, or at a speed greater than (+) stopped.Line 1706 represents a synchronous engine idle speed for first gear(e.g. 320). Timeline 1700 further includes plot 1710, indicating whethera first, or current gear is locked (L) or unlocked (U), and plot 1715,indicating whether a second, or desired gear, is locked or unlocked,over time. It may be understood that “locked” may refer to anappropriate synchronizer engaging the first (or second) gear, andunlocked may refer to a condition where an appropriate synchronizer isnot engaging the first (or second) gear. Timeline 1700 further includesplot 1720, indicating a first clutch state, and plot 1725, indicating asecond clutch state, over time. It may be understood that “first clutch”may coordinate torque transfer between the engine and transmission viathe first gear illustrated by plot 1710, while “second clutch” maycoordinate torque transfer between the engine and transmission via thesecond gear illustrated by plot 1715. Both the first clutch and secondclutch may be open (O) or closed (C), or may be somewhere in between(e.g. partially open, or partially closed).

Timeline 1700 further includes plot 1730, indicating whether a drivelinedisconnect clutch (e.g. 137) is open (O) or closed (C), over time. Line1731 represents a driveline disconnect clutch capacity equaling driverdemand. Timeline 1700 further includes plot 1735, indicating an enginespeed, over time. Timeline 1700 further includes plot 1740, indicatingan engine torque, and plot 1745, indicating an electric machine (e.g.120) torque, over time. Torque may be either 0, or positive (+) ornegative (−). Timeline 1700 further includes plot 1750, indicatingwhether charging of an onboard energy storage device (e.g. 132) isdesired (Y), or not (N), over time.

At time t0, the vehicle is below synchronous engine idle speed for firstgear, illustrated by plot 1705, however it may be understood that thevehicle is not stopped. The current, or first gear, is engaged (locked)via its appropriate synchronizer, indicated by plot 1710. The secondgear, is not engaged (unlocked), indicated by plot 1715. The first DCTclutch is closed, illustrated by plot 1720, thus it may be understoodthat engine torque may be transferred through the transmission, via thefirst, or current gear. The second DCT clutch is open, illustrated byplot 1725. The driveline disconnect clutch is partially closed (e.g.slipping), illustrated by plot 1730, enabling the vehicle to bepropelled at a speed lower than the synchronous engine idle speed forfirst gear. The electric machine is not producing torque, indicated byplot 1745, and charging of the onboard energy storage device is notindicated to be desired, indicated by plot 1750. The engine is producinga small amount of torque to propel the vehicle, illustrated by plot1740, and engine speed is correspondingly low, illustrated by plot 1735.

At time t1, charging of the onboard energy storage device is indicatedto be desired. Such an indication may be related to a level of onboardenergy storage being below a threshold, for example. Furthermore, whilenot explicitly illustrated it may be understood that torque modulationvia the driveline disconnect clutch, is additionally desired for thecharging event. Accordingly, a desired transmission gear is determined.The desired gear may comprise a gear that enables the most energyefficient charging of the onboard energy storage device, and may be afunction of engine speed, engine load, temperature of the electricmachine, etc. The desired gear may comprise a gear selected to preventthe electric machine from being clipped by its torque limit in aconstant region of an electric machine curve. Accordingly, at time t1,the first, or current gear, is disengaged, or unlocked via itsappropriate synchronizer, and the first clutch is commanded open.Furthermore, the driveline disconnect clutch is commanded via thecontroller to a position in between closed and open. More specifically,capacity to the driveline disconnect clutch is commanded to a capacityequal to driver demand, for example, represented by line 1731.Furthermore, the engine is controlled in a speed control mode ofoperation to a target speed. Engine torque increases accordingly,illustrated by plot 1740.

At time t2, the desired gear is engaged via its appropriatesynchronizer. At time t3, the second clutch, indicated by plot 1725, iscommanded closed. With the second clutch commanded closed, it may beunderstood that engine torque may be transferred to the transmission viathe second gear, or desired gear. To absorb engine torque in order toincrease the level of onboard energy storage at the energy storagedevice, the electric machine is controlled in a torque control mode ofoperation. Thus, between time t3 and t4, engine torque is absorbed viathe electric machine. While the above example depicts controlling theengine in a speed control mode, and controlling the electric machine ina torque control mode, it may be understood that in another example, theengine may be controlled in a torque control mode with the electricmachine in a speed control mode of operation, with a speed controltarget corresponding to desired engine speed.

At time t4, charging of the onboard energy storage device is no longerindicated to be desired. Thus, the second clutch is opened, such thatengine torque is no longer transferred to the transmission. Between timet4 and t5, engine speed is reduced to the engine speed prior toconducting the charging operation, and engine torque decreasesaccordingly. Furthermore, electric machine torque is reduced to zerobetween time t4 and t5.

At time t5, the desired gear, indicated by plot 1715, is disengaged viaits appropriate synchronizer, and the driveline disconnect clutch iscommanded to the capacity commanded prior to the charging event,illustrated by plot 1730. At time t6, the gear that was engaged prior tothe charging operation, is re-engaged (e.g. first, or current, gearre-engaged) via its appropriate synchronizer, and the first clutch iscommanded closed. Between time t6 and t7, the vehicle is maintained atthe speed below synchronous engine idle speed for first gear.

Proceeding to FIG. 18, another example timeline 1800 for charging anonboard energy storage device, is indicated. Timeline 1800 represents acondition where a vehicle speed is below a synchronous engine idlespeed, but is not fully stopped, and where torque modulation via adriveline disconnect clutch (e.g. 137) is not desired, and where a brakepedal is not sufficiently depressed. Timeline 1800 includes plot 1805,indicating a vehicle speed, over time. The vehicle may be eitherstopped, or at a speed greater than (+) stopped. Line 1806 represents asynchronous engine idle speed for first gear (e.g. 320). Timeline 1800further includes plot 1810, indicating whether a first, or desired gearis locked (L) or unlocked (U), and plot 1815, indicating whether asecond, or current gear, is locked or unlocked, over time. It may beunderstood that “locked” may refer to an appropriate synchronizerengaging the first (or second) gear, and unlocked may refer to acondition where an appropriate synchronizer is not engaging the first(or second) gear. Timeline 1800 further includes plot 1820, indicating afirst clutch state, and plot 1825, indicating a second clutch state,over time. It may be understood that “first clutch” may coordinatetorque transfer between the engine and transmission via the first gearillustrated by plot 1810, while “second clutch” may coordinate torquetransfer between the engine and transmission via the second gearillustrated by plot 1815. Both the first clutch and second clutch may beopen (O) or closed (C), or somewhere in between (e.g. partially open, orpartially closed).

Timeline 1800 further includes plot 1830, indicating whether a drivelinedisconnect clutch (e.g. 137) is open (O) or closed (C), over time.Timeline 1800 further includes plot 1835, indicating an engine speed,over time. Timeline 1800 further includes plot 1840, indicating anengine torque, and plot 1845, indicating an electric machine (e.g. 120)torque, over time. Torque may be either 0, or positive (+) or negative(−). Timeline 1800 further includes plot 1850, indicating whethercharging of an onboard energy storage device (e.g. 132) is desired (Y),or not (N), over time.

At time t0, the vehicle is below synchronous engine idle speed for firstgear, illustrated by plot 1805, however it may be understood that thevehicle is not stopped. The first gear, is not engaged (unlocked) viaits appropriate synchronizer, indicated by plot 1810. The second gear,or current gear, is engaged (locked), indicated by plot 1815. The secondclutch is closed, illustrated by plot 1825, while the first clutch isopen, illustrated by plot 1820. The driveline disconnect clutch ispartially closed (e.g. slipping), illustrated by plot 1830. The electricmachine is not producing torque, indicated by plot 1845, and charging ofthe onboard energy storage device is not indicated to be desired,indicated by plot 1850. The engine is producing a small amount of torqueto propel the vehicle, illustrated by plot 1840, and engine speed iscorrespondingly low, illustrated by plot 1835.

At time t1, charging of the onboard energy storage device is indicatedto be desired. Such an indication may be related to a level of onboardenergy storage being below a threshold, for example. Furthermore, whilenot explicitly illustrated it may be understood that torque modulationvia the driveline disconnect clutch, is not additionally desired for thecharging event. Accordingly, a desired transmission gear is determined.The desired gear may comprise a gear that enables the most energyefficient charging of the onboard energy storage device, and may be afunction of engine speed, engine load, temperature of the electricmachine, etc. The desired gear may comprise a gear selected to preventthe electric machine from being clipped by its torque limit in aconstant region of an electric machine curve. In example timeline 1800,it may be understood that the desired gear comprises first transmissiongear (e.g. 320). Accordingly, at time t1, the current gear, illustratedby plot 1815, is disengaged, or unlocked via its appropriatesynchronizer, and the second clutch is commanded open via the vehiclecontroller. Furthermore, the driveline disconnect clutch is commandedclosed via the controller. Still further, the engine is controlled in atorque control mode of operation to a target torque. Engine speedincreases accordingly, illustrated by plot 1840.

At time t2, the desired gear (e.g. first gear 320) is engaged via itsappropriate synchronizer. At time t3, the first clutch, indicated byplot 1820, is commanded closed. With the first clutch commanded closed,it may be understood that engine torque may be transferred to thetransmission via the desired gear (e.g. 320). Thus, in example timeline1800, because the desired gear comprises the first transmission gear(e.g. 320), then first clutch represented by plot 1820 may be understoodto comprise the first clutch (e.g. 126). To absorb engine torque inorder to increase the level of onboard energy storage at the energystorage device, the electric machine is controlled in a torque controlmode of operation. Thus, between time t3 and t4, engine torque isabsorbed via the electric machine.

At time t4, charging of the onboard energy storage device is no longerindicated to be desired. Thus, the first clutch is opened, such thatengine torque is no longer transferred to the transmission. Between timet4 and t5, engine torque is reduced to the engine torque prior toconducting the charging operation, and engine speed decreasesaccordingly. Furthermore, electric machine torque is reduced to zerobetween time t4 and t5.

At time t5, the desired gear (e.g. first gear 320), indicated by plot1810, is disengaged via its appropriate synchronizer, and the drivelinedisconnect clutch is controlled to its capacity prior to the chargingevent, illustrated by plot 1830. At time t6, the gear that was engagedprior to the charging operation, is re-engaged (e.g. second, or current,gear re-engaged) via its appropriate synchronizer, and the second clutchis commanded closed via the vehicle controller. Between time t6 and t7,the vehicle is maintained at the speed below synchronous engine idlespeed for first gear.

While not explicitly shown, such a charging procedure as described intimeline 1800 may additionally apply to a condition where vehicle speedis above the synchronous engine idle speed for first gear.

Turning now to FIG. 19, an example timeline 1900 for starting a vehicleengine, is shown. Timeline 1900 represents a condition where a vehiclespeed is below a synchronous engine idle speed for first gear, where theengine is running. Timeline 1900 includes plot 1905, indicating a speedof the vehicle, over time. The vehicle may be either stopped, or at aspeed greater than (+) stopped. Line 1906 represents a synchronousengine idle speed for first gear (e.g. 320). Timeline 1900 furtherincludes plot 1910, indicating whether a first, or current gear islocked (L) or unlocked (U), and plot 1915, indicating whether a second,or desired gear, is locked or unlocked, over time. It may be understoodthat “locked” may refer to an appropriate synchronizer engaging thefirst (or second) gear, and unlocked may refer to a condition where anappropriate synchronizer is not engaging the first (or second) gear.Timeline 1900 further includes plot 1920, indicating a first clutchstate, and plot 1925, indicating a second clutch state, over time. Itmay be understood that “first clutch” may coordinate torque transferbetween the engine and transmission via the first gear illustrated byplot 1910, while “second clutch” may coordinate torque transfer betweenthe engine and transmission via the second gear illustrated by plot1915. Both the first clutch and second clutch may be open (O) or closed(C).

Timeline 1900 further includes plot 1930, indicating whether a drivelinedisconnect clutch (e.g. 137) is open (O) or closed (C), over time. Line1931 represents a capacity of the driveline disconnect clutch equal todriver demand. Timeline 1900 further includes plot 1935, indicating anelectric machine speed, over time. Line 1936 represents a minimum engineidle speed. Timeline 1900 further includes plot 1940, illustrating anelectric machine torque, over time. Line 1941 represents a motorfeedforward torque that is equal to an estimated DCT clutch capacitymultiplied by a transmission gear ratio, plus driver demand torque.Timeline 1900 further includes plot 1945, indicating an engine speed,over time. Timeline 1900 further includes plot 1950, indicating whetheran engine start is desired, and plot 1955, indicating whether an enginecranking phase is complete, over time.

At time t0, the vehicle speed is below synchronous engine idle speed forfirst gear, illustrated by plot 1905. The current, or first gear, isengaged (locked) via its appropriate synchronizer, indicated by plot1910. The second gear is not engaged (unlocked), indicated by plot 1915.Both clutches (e.g. 126, 127) are in an open state, and the drivelinedisconnect clutch is closed, illustrated by plot 1930. Electric machinespeed, illustrated by plot 1935, is slightly greater than 0 RPM, andelectric machine torque is slightly greater than 0 N·m. Engine speed,illustrated by plot 1945, is at 0 RPM, indicating that the engine is notin operation. An engine start is not indicated to be desired,illustrated by plot 1950, and accordingly, engine crank phase is notindicated to be complete, illustrated by plot 1955.

At time t1, an engine start is indicated to be desired. Such anindication may be related to a request for vehicle acceleration thatexceeds a torque limit of the electric machine (e.g. 120), avehicle-operator requested usage of energy-consuming vehicle components,etc. Accordingly, a desired transmission gear is determined. The desiredgear may be a function of vehicle speed, for example. In anotherexample, the desired gear may be selected such that torque coordinationbetween clutch capacity and electric machine compensation torque mayminimally disturb the driveline. Accordingly, at time t1, the first, orcurrent, gear is disengaged via its appropriate synchronizer.Furthermore, the driveline disconnect clutch is commanded via thecontroller to a capacity equal to driver demand, represented by line1931. Furthermore, the electric machine (e.g. 120) is controlled in aspeed control mode of operation to a target speed, where the targetspeed equals minimum engine idle speed, represented by line 1936.Electric machine feedforward torque is set to an estimated DCT clutchcapacity multiplied by the transmission gear ratio plus the driverdemand torque, represented by line 1941.

At time t2, the desired gear is engaged via its appropriatesynchronizer. At time t3, the second clutch, indicated by plot 1925, iscommanded closed. With the second clutch commanded closed, it may beunderstood that engine torque may be transferred to the transmission viathe second gear, or desired gear. Thus, by commanding closed the secondclutch at time t3, driveline torque may be transferred from thetransmission to the engine, in order to crank the engine. Accordingly,between time t3 and t4, engine speed increases, indicating that theengine is rotating, or being cranked via the driveline torque. In thisway, the engine may be cranked without a supplemental engine startermotor, or ISG, for example.

At time t4, it is indicated that the engine cranking phase is complete,and as such, an engine start procedure is no longer indicated to bedesired. Between time t4 and t5, electric machine speed is reduced tothe electric machine speed prior to conducting the engine startoperation. As such, electric machine torque decreases accordingly. Attime t6 the driveline disconnect clutch, illustrated by plot 1930, iscommanded closed. Between time t6 and t7, the vehicle speed increasesabove the synchronous engine idle speed for first gear, as the enginehas been started running, and as engine torque is being transferredbetween the engine and the transmission to drive wheels, via the secondclutch being closed, and the desired gear being engaged, or locked.

Turning now to FIG. 20, an example timeline 2000 for conducting anengine starting procedure, is shown. Timeline 2000 represents acondition where a vehicle speed is above a synchronous engine idle speedfor first gear, where the engine is not running. Timeline 2000 includesplot 2005, indicating a vehicle speed, over time. The vehicle may eitherbe stopped, or at a speed greater than (+) stopped. Line 2006 representsa synchronous engine idle speed for first gear (e.g. 320). Timeline 2000further includes plot 2010, indicating whether a first, or top gear islocked (L) or unlocked (U), and plot 2015, indicating whether a second,or current gear, is locked or unlocked, over time. In example timeline2000, it may be understood that first gear may refer to a “top”transmission gear, where top transmission gear may refer to seventh gear(e.g. 332). It may be further understood that “locked” may refer to anappropriate synchronizer engaging the first (or second) gear, andunlocked may refer to a condition where an appropriate synchronizer isnot engaging the first (or second) gear. Timeline 2000 further includesplot 2020, indicating a first clutch state, and plot 2025, indicating asecond clutch state, over time. It may be understood that “first clutch”may coordinate torque transfer between the engine and transmission viathe first gear illustrated by plot 2010, while “second clutch” maycoordinate torque transfer between the engine and transmission via thesecond gear illustrated by plot 2015. Both the first clutch and secondclutch may be open (O) or closed (C), or some capacity in between. Line2021 represents an amount of torque to crank the engine.

Timeline 2000 further includes plot 2030, indicating whether a drivelinedisconnect clutch (e.g. 137) is open (O) or closed (C), over time.Timeline 2000 further includes plot 2035, indicating an electric machine(e.g. 120) speed, over time. Timeline 2000 further includes plot 2040,illustrating an electric machine torque, over time. Line 2041 representsan amount of torque equaling an estimated DCT clutch capacity multipliedby the transmission gear ration plus the driver demand torque, minus thesynchronizer capacity multiplied by the synchronizer torque ratio.

Timeline 2000 further includes plot 2045, indicating an engine speed,over time. Timeline 2000 further includes plot 2050, indicating whetheran engine start is desired, and plot 2055, indicating whether an enginecranking phase is complete, over time.

At time t0, the vehicle speed is above synchronous engine idle speed forfirst gear, illustrated by plot 2005. The first gear is not engaged(unlocked), indicated by plot 2010, while the second, or current gear,is engaged (locked), indicated by plot 2015. Both clutches (e.g. 126,127) are in an open state, and the driveline disconnect clutch isclosed, illustrated by plot 2030. Electric machine speed, illustrated byplot 2035, is greater than 0 RPM, and electric machine torque is greaterthan 0 N·m. Engine speed, illustrated by plot 2045, is at 0 RPM,indicating that the engine is not in operation. An engine start is notindicated to be desired, illustrated by plot 2050, and accordingly,engine crank phase is not indicated to be complete, illustrated by plot2055.

At time t1, an engine start is indicated to be desired. Such anindication may be related to a request for vehicle acceleration thatexceeds a torque limit of the electric machine (e.g. 120), avehicle-operator requested usage of energy-consuming vehicle components,etc. Accordingly, a desired transmission gear is determined. The desiredgear may be a function of vehicle speed, for example. In some examples,the desired gear may be selected such that torque coordination betweenclutch capacity and electric machine compensation torque may minimallydisturb the driveline. Accordingly, at time t1, the second, or current,gear is disengaged via its appropriate synchronizer. Furthermore, thedriveline disconnect clutch is commanded or maintained closed,illustrated by plot 2030.

At time t2, the desired gear is engaged via its appropriatesynchronizer. In example timeline 2000, it may be understood that thedesired gear comprises the top, or highest gear. Thus, in exampletimeline 2000, it may be understood that top gear may comprise seventhgear (e.g. 332). At time t3, the first clutch, indicated by plot 2020,is commanded closed. With the first clutch commanded closed, it may beunderstood that engine torque may be transferred to the transmission viathe first gear, or desired (e.g. top) gear. By commanding closed thefirst clutch at time t3, driveline torque may thus be transferred fromthe transmission to the engine, in order to crank the engine.

While the engine is being cranked, the electric machine may be utilizedto compensate for the engine cranking torque. Thus, at time t3, electricmachine torque is controlled to an amount equal to estimated DCT clutchcapacity multiplied by the transmission gear ratio plus driver demandtorque, minus the synchronizer capacity multiplied by the synchronizertorque ratio, illustrated by line 2041.

Between time t3 and t4, engine speed increases, indicating that theengine is rotating, or being cranked via the driveline torque. In thisway, the engine may be cranked without a supplemental engine startermotor, or ISG, for example. Torque utilized to crank the engine iscompensated for between time t3 and t4 via the electric machine,illustrated by plot 2040.

At time t4, it is indicated that the engine cranking phase is complete,and as such, an engine start procedure is no longer indicated to bedesired. Furthermore, at time t4, the first clutch is commanded open.Between time t4 and t5, electric machine speed is reduced to theelectric machine speed prior to conducting the engine start operation (0RPM in this example timeline 1900). As such, electric machine torquedecreases accordingly. At time t5 a gear change is desired, as top gearmay not be ideal for driver demand. Accordingly, at time t5, the topgear is disengaged (unlocked) via its appropriate synchronizer, to aneutral state. Subsequently, at time t6, the second gear is locked viaits appropriate synchronizer. In example timeline 2000, it isillustrated that the second gear was engaged prior to the engine start,and is re-engaged subsequent to the start event. However, such anexample is for simplicity, and it some examples, after the engine startanother gear may be engaged. More specifically, any gear may be engagedafter the engine start to appropriately meet driver demand.

With both the first clutch and the second clutch in open configurations,the vehicle is propelled via electric machine torque between time t6 andt7. However, such an example is illustrative and is not meant to belimiting. In some examples, after the cranking phase is complete, andafter any gear shifts have taken place, an appropriate DCT clutch may becommanded closed such that engine torque may be transferred through thetransmission to driven wheels, in order to propel the vehicle withassistance from the engine.

Turning now to FIG. 21, an example timeline 2100 for conducting anengine starting operation, is shown. Example timeline 2100 illustratespulling up the engine in a deceleration shut shut off condition, suchthat the engine may be utilized to help brake the vehicle (e.g. enginebraking). Timeline 2100 includes plot 2105, indicating vehicle speed,over time. The vehicle may be stopped, or may be traveling at a speedgreater than (+) stopped. Timeline 2100 further includes plot 2110,indicating a first gear state, and plot 2115, indicating a second gearstate, over time. Both the first gear and the second gear of the DCT maybe locked (L), or unlocked (U). Timeline 2100 further includes plot 2120indicating a first clutch state, and plot 2125, indicating a secondclutch state, over time. Both the first clutch of the DCT and the secondclutch of the DCT, may be open (O) or closed (C), or somewhere between(e.g. partially open, or partially closed). Timeline 2100 furtherincludes plot 2130, indicating an energy storage level of an onboardenergy storage device (e.g. 132), over time. Line 2131 represents athreshold, above which the onboard energy storage device may not becapable of accepting substantial further charge. Timeline 2100 furtherincludes plot 2135, indicating an electric machine (e.g. 120) torque,over time. Timeline 2100 further includes plot 2140, indicating whetherfuel injection to the engine is on, or off, over time. Timeline 2100further includes plot 2145, indicating an engine speed, over time.Timeline 2100 further includes plot 2150, indicating whether an enginestartup event is desired (Y), or not (N), and plot 2155, indicatingwhether an engine crank phase is complete (Y), or not (N), over time.

At time t0, the vehicle is in operation, and is being propelled viatorque from the electric machine, illustrated by plot 2135. Both thefirst gear and the second gear are engaged via appropriatesynchronizers, however both the first clutch and the second clutch areopen. As such, no torque is transferred between the engine and thetransmission. As discussed herein with regard to FIG. 21, it may beunderstood that the first clutch controls torque transfer between theengine and transmission output via the first gear, and it may be furtherunderstood that the second clutch controls torque transfer between theengine and transmission output via the second gear. An energy storagelevel of the onboard energy storage device is greater than thethreshold, represented by line 2131. As the engine is off, fuelinjection via fuel injector(s) (e.g. 66B) is additionally off,illustrated by plot 2140. Engine speed is at 0 RPM, illustrated by plot2145, an engine start is not indicated to be desired, illustrated byplot 2150, and accordingly, an engine crank phase is not indicated to becomplete, illustrated by plot 2155.

At time t1, an engine start is desired. In this example timeline, it maybe understood that the engine start may be the result of a lift-pedalevent. In other words, with the vehicle traveling and being propelledvia the electric machine, a lift pedal event may in some examples resultin the vehicle conducting a regenerative braking operation, to slow thevehicle. However, at time t1, it is additionally indicated that theenergy storage level of the energy storage device (e.g. 132) is suchthat the energy storage device cannot accept substantial further charge.Accordingly, regenerative braking may not be utilized to slow thevehicle. As such, an engine start event is indicated to be desired attime t1, to pull up the engine for use in compression braking, as willbe discussed in further detail below.

Between time t1 and t2, a desired gear for pulling the engine up may beselected. As discussed above, in some examples, the desired gear may bea function of vehicle speed, etc. In some examples, the desired gear maycomprise a high gear (e.g. sixth or seventh gear) such that torquedisturbances during the engine start event are reduced as much aspossible. In the example timeline 2100, it may be understood that thedesired gear, also referred to here with regard to timeline 2100 assecond gear, is already in a locked, or engaged conformation via itsappropriate synchronizer. Thus, at time t2, the second clutch iscommanded closed. By commanding closed the second clutch, torque may betransferred between the transmission and the engine, via the second gearbeing engaged. In other words, driveline torque may be utilized to crankthe engine, responsive to the second clutch being commanded closed viathe vehicle controller.

Between time t2 and t3, driveline torque is utilized to crank the engineand the electric machine is controlled via the vehicle controller tooffset, or compensate for the driveline torque utilized to crank theengine. An amount of electric machine torque to be utilized tocompensate for engine cranking torque may be a function of transmissiongear ratio and estimated DCT clutch capacity, for example. In analternative example, electric machine compensation torque may be afunction of rate of change of engine speed and an engine torqueestimate. As the electric machine is utilized to compensate for enginecranking torque, the energy storage level continues to decline betweentime t2 and t3.

At time t3, it is indicated that the engine cranking phase is complete.Thus, an engine start event is no longer indicated to be desired.However, rather than begin fuel injection to the engine, the engine isbrought up in a deceleration fuel shut off (DFSO) mode of engineoperation, without fuel and spark being provided to the engine. In thisway, the engine may provide engine braking as a means of enabling aconsistent lift pedal deceleration feel under circumstances where theonboard energy storage device cannot accept additional charge.

Accordingly, at time t3, the second clutch is commanded open, such thattorque may no longer be transferred between the engine and the DCT.Between time t3 and t4, electric machine torque is lowered to a value ator below the value of torque it was providing to the driven wheels priorto the engine start event. Between time t4 and t5, electric machinetorque is further lowered, responsive to the lift-pedal event where thevehicle operator is requesting less wheel torque. Accordingly, betweentime t4 and t5, vehicle speed decreases, the combination of reduction inelectric machine torque and slowing of the vehicle via engine braking.

In this way, engine starting and charging of an onboard energy storagedevice may be achieved for a variety of vehicle operating conditions,without the use of a dedicated starter motor, and without introducingunacceptable driveline torque disturbance during the engine starting andenergy storage device charging procedures.

The technical effect is to recognize that introduction of a drivelinedisconnect downstream of an electric machine, in a vehicle where theelectric machine is downstream of an engine and a dual clutchtransmission, may enable efficient charging of an onboard energy storagedevice under a wide variety of vehicle operating conditions. Bycontrolling the driveline disconnect clutch, charging of an onboardenergy storage device may be conducted while the vehicle is stationary,moving below a threshold speed, moving greater than a threshold speed,etc.

The systems described herein, and with reference to FIGS. 1A-3, alongwith the methods described herein, and with reference to FIGS. 4-15, mayenable one or more systems and one or more methods. In one example, amethod comprises charging an onboard energy storage device of a vehiclethrough a dual clutch transmission via an electric machine positioneddownstream of the dual clutch transmission by producing a chargingtorque with an engine positioned upstream of the dual clutchtransmission and controlling a driveline disconnect clutch positioneddownstream of the electric machine. In a first example of the method,the method further includes wherein a speed of the vehicle is below apredetermined threshold, and wherein the predetermined thresholdincludes vehicle speed below a synchronous engine idle speed for afirst, or lowest, gear of the dual clutch transmission. A second exampleof the method optionally includes the first example, and furtherincludes wherein controlling the driveline disconnect clutch furthercomprises fully opening the driveline disconnect clutch under conditionswhere the vehicle is fully stopped or under conditions where a brakepedal is depressed greater than a predetermined amount. A third exampleof the method optionally includes the first and second examples, andfurther includes wherein controlling the driveline disconnect clutchfurther comprises slipping the driveline disconnect clutch underconditions where the vehicle is not fully stopped, but where torquemodulation via the driveline disconnect clutch is desired. A fourthexample of the method optionally includes any one or more or each of thefirst through third examples, and further includes wherein controllingthe driveline disconnect clutch further comprises fully closing thedriveline disconnect clutch under conditions where the vehicle is notfully stopped, and where torque modulation via the driveline disconnectclutch is not desired. A fifth example of the method optionally includesany one or more or each of the first through fourth examples, andfurther comprises controlling the electric machine to a desired torqueand controlling the engine to a desired speed for charging the energystorage device. A sixth example of the method optionally includes anyone or more or each of the first through fifth examples, and furthercomprises controlling the engine to a desired torque and controlling theelectric machine to a desired speed for charging the energy storagedevice. A seventh example of the method optionally includes any one ormore or each of the first through sixth examples, and further comprisescontrolling the engine to a desired torque and controlling the electricmachine to a desired torque for charging the energy storage device. Aneighth example of the method optionally includes any one or more or eachof the first through seventh examples, and further comprises engaging adesired gear of the dual clutch transmission via a correspondingsynchronizer, and locking a clutch of the dual clutch transmission, theclutch corresponding to a gear shaft of the desired gear.

Another example of a method comprises charging an onboard energy storagedevice of a vehicle through a dual clutch transmission via an electricmachine positioned downstream of the dual clutch transmission byproducing a charging torque with an engine positioned upstream of thedual clutch transmission and controlling a driveline disconnect clutchpositioned downstream of the electric machine, under conditions where aspeed of the vehicle is greater than a predetermined threshold. In afirst example of the method, the method further comprises engaging afirst, or lowest, gear of the dual clutch transmission via asynchronizer, and locking a clutch of the dual clutch transmission, theclutch corresponding to a gear shaft of the first, or lowest, gear. Asecond example of the method optionally includes the first example, andfurther includes wherein controlling the driveline disconnect clutchfurther comprises locking the driveline disconnect clutch. A thirdexample of the method optionally includes any one or more or each of thefirst and second examples, and further includes wherein thepredetermined threshold includes vehicle speed above a synchronousengine idle speed for a first, or lowest, gear of the dual clutchtransmission. A fourth example of the method optionally includes any oneor more or each of the first through third examples, and furthercomprises controlling the engine to a desired torque and controlling theelectric machine to a desired torque for charging the energy storagedevice.

An example of a system comprises an engine without an auxiliary enginestarting device; a dual clutch transmission with a plurality of gearspositioned downstream of the engine including a first, or lowest, gearof the dual clutch transmission; an electric machine positioneddownstream of the dual clutch transmission; a driveline disconnectclutch positioned downstream of the electric machine; an onboard energystorage device; and a controller, storing instructions in non-transitorymemory that, when executed, cause the controller to: charge the onboardenergy storage device through the dual clutch transmission via theelectric machine by controlling the driveline disconnect clutch based ona vehicle speed. In a first example, of the system, the system furthercomprises fully opening the driveline disconnect clutch and charging theonboard energy storage device by either controlling the electric machineto a desired torque and controlling the engine to a desired speed, or bycontrolling the engine to a desired torque and controlling the electricmachine to a desired speed, under conditions where the vehicle speed isbelow synchronous engine idle speed for the first, or lowest gear of thedual clutch transmission, and further responsive to an indication thatthe vehicle is fully stopped, and that torque modulation via thedriveline disconnect clutch is not desired. A second example of thesystem optionally includes the first example, and further comprisesslipping the driveline disconnect clutch and charging the onboard energystorage device by either controlling the electric machine to a desiredtorque and controlling the engine to a desired speed, or by controllingthe engine to a desired torque and controlling the electric machine to adesired speed, under conditions where the vehicle speed is belowsynchronous engine idle speed for the first, or lowest gear of the dualclutch transmission, and further responsive to an indication that thevehicle is not fully stopped, and that torque modulation via thedriveline disconnect clutch is desired. A third example of the systemoptionally includes any one or more or each of the first and secondexamples, and further comprises fully closing the driveline disconnectclutch and charging the onboard energy storage device by controlling theengine to a desired torque and controlling the electric machine to adesired torque, under conditions where the vehicle speed is belowsynchronous engine idle speed for the first, or lowest gear of the dualclutch transmission, and further responsive to an indication that thevehicle is not fully stopped, and that torque modulation via thedriveline disconnect clutch is not desired. A fourth example of thesystem optionally includes any one or more or each of the first throughthird examples, and further comprises fully closing the drivelinedisconnect clutch and charging the onboard energy storage device bycontrolling the engine to a desired torque and controlling the electricmachine to a desired torque, under conditions where the vehicle speed isabove synchronous engine idle speed for the first, or lowest gear of thedual clutch transmission. A fifth example of the system optionallyincludes any one or more or each of the first through fourth examples,and further comprises engaging a desired gear of the dual clutchtransmission via a synchronizer, and locking a clutch of the dual clutchtransmission, the clutch corresponding to a gear shaft of the desiredgear.

Note that the example control and estimation routines included hereincan be used with various engine and/or vehicle system configurations.The control methods and routines disclosed herein may be stored asexecutable instructions in non-transitory memory and may be carried outby the control system including the controller in combination with thevarious sensors, actuators, and other engine hardware. The specificroutines described herein may represent one or more of any number ofprocessing strategies such as event-driven, interrupt-driven,multi-tasking, multi-threading, and the like. As such, various actions,operations, and/or functions illustrated may be performed in thesequence illustrated, in parallel, or in some cases omitted. Likewise,the order of processing is not necessarily required to achieve thefeatures and advantages of the example embodiments described herein, butis provided for ease of illustration and description. One or more of theillustrated actions, operations and/or functions may be repeatedlyperformed depending on the particular strategy being used. Further, thedescribed actions, operations and/or functions may graphically representcode to be programmed into non-transitory memory of the computerreadable storage medium in the engine control system, where thedescribed actions are carried out by executing the instructions in asystem including the various engine hardware components in combinationwith the electronic controller.

It will be appreciated that the configurations and routines disclosedherein are exemplary in nature, and that these specific embodiments arenot to be considered in a limiting sense, because numerous variationsare possible. For example, the above technology can be applied to V-6,I-4, I-6, V-12, opposed 4, and other engine types. The subject matter ofthe present disclosure includes all novel and non-obvious combinationsand sub-combinations of the various systems and configurations, andother features, functions, and/or properties disclosed herein.

The following claims particularly point out certain combinations andsub-combinations regarded as novel and non-obvious. These claims mayrefer to “an” element or “a first” element or the equivalent thereof.Such claims should be understood to include incorporation of one or moresuch elements, neither requiring nor excluding two or more suchelements. Other combinations and sub-combinations of the disclosedfeatures, functions, elements, and/or properties may be claimed throughamendment of the present claims or through presentation of new claims inthis or a related application. Such claims, whether broader, narrower,equal, or different in scope to the original claims, also are regardedas included within the subject matter of the present disclosure.

The invention claimed is:
 1. A method, comprising: charging an onboardenergy storage device of a vehicle through a dual clutch transmissionvia an electric machine positioned downstream of the dual clutchtransmission by producing a charging torque with an engine positionedupstream of the dual clutch transmission and controlling a drivelinedisconnect clutch positioned downstream of the electric machine.
 2. Themethod of claim 1, wherein a speed of the vehicle is below apredetermined threshold, and wherein the predetermined thresholdincludes vehicle speed below a synchronous engine idle speed for afirst, or lowest, gear of the dual clutch transmission.
 3. The method ofclaim 1, wherein controlling the driveline disconnect clutch furthercomprises fully opening the driveline disconnect clutch under conditionswhere the vehicle is fully stopped or under conditions where a brakepedal is depressed greater than a predetermined amount.
 4. The method ofclaim 1, wherein controlling the driveline disconnect clutch furthercomprises slipping the driveline disconnect clutch under conditionswhere the vehicle is not fully stopped, but where torque modulation viathe driveline disconnect clutch is desired.
 5. The method of claim 1,wherein controlling the driveline disconnect clutch further comprisesfully closing the driveline disconnect clutch under conditions where thevehicle is not fully stopped, and where torque modulation via thedriveline disconnect clutch is not desired.
 6. The method of claim 1,further comprising controlling the electric machine to a desired torqueand controlling the engine to a desired speed for charging the energystorage device.
 7. The method of claim 1, further comprising controllingthe engine to a desired torque and controlling the electric machine to adesired speed for charging the energy storage device.
 8. The method ofclaim 1, further comprising controlling the engine to a desired torqueand controlling the electric machine to a desired torque for chargingthe energy storage device.
 9. The method of claim 1, further comprisingengaging a desired gear of the dual clutch transmission via acorresponding synchronizer, and locking a clutch of the dual clutchtransmission, the clutch corresponding to a gear shaft of the desiredgear.
 10. A method, comprising: charging an onboard energy storagedevice of a vehicle through a dual clutch transmission via an electricmachine positioned downstream of the dual clutch transmission byproducing a charging torque with an engine positioned upstream of thedual clutch transmission and controlling a driveline disconnect clutchpositioned downstream of the electric machine, under conditions where aspeed of the vehicle is greater than a predetermined threshold.
 11. Themethod of claim 10, further comprising engaging a first, or lowest, gearof the dual clutch transmission via a synchronizer, and locking a clutchof the dual clutch transmission, the clutch corresponding to a gearshaft of the first, or lowest, gear.
 12. The method of claim 10, whereincontrolling the driveline disconnect clutch further comprises lockingthe driveline disconnect clutch.
 13. The method of claim 10, wherein thepredetermined threshold includes vehicle speed above a synchronousengine idle speed for a first, or lowest, gear of the dual clutchtransmission.
 14. The method of claim 10, further comprising controllingthe engine to a desired torque and controlling the electric machine to adesired torque for charging the energy storage device.
 15. A system fora vehicle, comprising: an engine without an auxiliary engine startingdevice; a dual clutch transmission with a plurality of gears positioneddownstream of the engine including a first, or lowest, gear of the dualclutch transmission; an electric machine positioned downstream of thedual clutch transmission; a driveline disconnect clutch positioneddownstream of the electric machine; an onboard energy storage device;and a controller, storing instructions in non-transitory memory that,when executed, cause the controller to: charge the onboard energystorage device through the dual clutch transmission via the electricmachine by controlling the driveline disconnect clutch based on avehicle speed.
 16. The system of claim 15, further comprising fullyopening the driveline disconnect clutch and charging the onboard energystorage device by either controlling the electric machine to a desiredtorque and controlling the engine to a desired speed, or by controllingthe engine to a desired torque and controlling the electric machine to adesired speed, under conditions where the vehicle speed is belowsynchronous engine idle speed for the first, or lowest gear of the dualclutch transmission, and further responsive to an indication that thevehicle is fully stopped, and that torque modulation via the drivelinedisconnect clutch is not desired.
 17. The system of claim 15, furthercomprising slipping the driveline disconnect clutch and charging theonboard energy storage device by either controlling the electric machineto a desired torque and controlling the engine to a desired speed, or bycontrolling the engine to a desired torque and controlling the electricmachine to a desired speed, under conditions where the vehicle speed isbelow synchronous engine idle speed for the first, or lowest gear of thedual clutch transmission, and further responsive to an indication thatthe vehicle is not fully stopped, and that torque modulation via thedriveline disconnect clutch is desired.
 18. The system of claim 15,further comprising fully closing the driveline disconnect clutch andcharging the onboard energy storage device by controlling the engine toa desired torque and controlling the electric machine to a desiredtorque, under conditions where the vehicle speed is below synchronousengine idle speed for the first, or lowest gear of the dual clutchtransmission, and further responsive to an indication that the vehicleis not fully stopped, and that torque modulation via the drivelinedisconnect clutch is not desired.
 19. The system of claim 15, furthercomprising fully closing the driveline disconnect clutch and chargingthe onboard energy storage device by controlling the engine to a desiredtorque and controlling the electric machine to a desired torque, underconditions where the vehicle speed is above synchronous engine idlespeed for the first, or lowest gear of the dual clutch transmission. 20.The system of claim 15, further comprising engaging a desired gear ofthe dual clutch transmission via a synchronizer, and locking a clutch ofthe dual clutch transmission, the clutch corresponding to a gear shaftof the desired gear.